ar6000p1105lwe

Perform initial accident diagnosis

Tip ar · temă 60.00 · versiune 0204 · 2019-12-04

Valabil pentru: Model 213

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Încadrare

Grupă funcțională 3 Suprastructură › 60 Structură generalităţi › 60.00 Generalităţi — Seria 213

EinPAS 45 Date/Informaţie › 45.10 Întregul autovehicul › 45.10.20 Întregul autovehicul — Seria 213

AR60.00-P-1105LWE

Perform initial accident diagnosis

03.12.2019

Model

213

Modification notes

14.09.2017

Bolt, cross member to soundproofing

Model 213

BA62.30-P-1001-01H

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.

No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Evaluating steering gear when repairing accident vehicles

AH46.20-P-9409-01A

Note on working on aluminum components and vehicles

AH60.00-P-0034-01LW

Check

1

Print out check list and document following tests

Checklist for damage diagnosis in the event of an accident, form

OF60.00-P-1000-01LWE

2

Perform disable for high voltage on-board electrical system

Model 213.050

AR54.10-P-1150LHV

3

Check outer side of vehicle in visible area for damage

AP60.00-P-0050I

4

Check gap dimensions

AR60.00-P-0700-01LWE

Engine hood to fender

*BE60.00-P-1001-01GA

Engine hood to headlamp

*BE60.00-P-1002-01GA

Engine hood to radiator trim/soft nose

*BE60.00-P-1003-01GA

Protrusion of radiator trim/soft nose, engine hood

*BE60.00-P-1004-01GA

Engine hood to bumper

*BE60.00-P-1005-01GA

Bumper to headlamp

*BE60.00-P-1006-01GA

Front door to fender

*BE60.00-P-1007-01GA

Front door to rear door

*BE60.00-P-1008-01GA

Rear door to side section, bottom

*BE60.00-P-1009-01GA

Front door cover to rear door cover

*BE60.00-P-1010-01GA

Model 213.0/1Trunk lid to fender at rear, top

*BE60.00-P-1011-01GA

Taillamp to bumper

*BE60.00-P-1012-01GA

Model 213.0/1Trunk lid to bumper

*BE60.00-P-1013-01GA

Rear sidewall to taillamp

*BE60.00-P-1014-01GA

Fuel filler flap

*BE60.00-P-1015-01GA

Model 213.2Outside of taillamp to inside of taillamp

*BE60.00-P-1022-01GA

Model 213.2Rear side window to rear triangular window

*BE60.00-P-1016-01GA

Model 213.2Roof to rear spoiler

*BE60.00-P-1017-01GA

Model 213.2Sidewall to rear spoiler

*BE60.00-P-1018-01GA

Model 213.2Center of liftgate to rear bumper

*BE60.00-P-1019-01GA

Model 213.2Outside of liftgate to rear bumper

*BE60.00-P-1020-01GA

Model 213.2Sidewall to liftgate

*BE60.00-P-1021-01GA

Feeler gauge

*129589032100

5

Check all visible parts of vehicle underside for damage and leaks

AP00.20-P-0054I

6

Check tires for damage and condition

AP40.10-P-4051EW

7

Check disk wheels for damage and condition

8

Perform wheel alignment check

If required.

AR40.20-P-0200LW

9

Expose structural components

10

Perform visual inspection on structural components

AR62.10-P-1101-01LWE


If cracks, folds or deformation are present, always replace corresponding structural component (exception: connecting flange to suspension strut tower for front module carrier).
Otherwise the required minimum strength of the structural components is not ensured.

11

Align structural components

AR62.10-P-1110-02LWE

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

000 588 01 23 00 Body straightening system

WS60.00-P-0023K


If cracks, folds or deformation are present, always replace corresponding structural component (exception: connecting flange to suspension strut tower for front module carrier).
Otherwise the required minimum strength of the structural components is not ensured.

Measure structural components only in combination with approved electronic measuring systems.

Bolt, cross member to soundproofing

*BA62.30-P-1001-01H

Bolt, insulation to longitudinal member

*BA62.30-P-1005-01H

Bolt, front axle carrier to longitudinal member

*BA33.10-P-1001-01Q

Front end, suspension strut tower

*BE62.10-P-1001-02A

Front end, connecting flange on suspension strut tower for front module carrier

*BE62.10-P-1002-02A

Rear end, crossmember above rear axle

*BE62.10-P-1003-02A

Rear end, longitudinal member bracket

*BE62.10-P-1004-02A

Rear end, suspension strut tower

*BE62.10-P-1005-02A

12

Install remaining parts

If required.

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1001-01GA

Engine hood to fender

Dimension "A"

mm

3 (0,5)

3 (0,5)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1002-01GA

Engine hood to headlamp

Dimension "B"

mm

5,2 (1,5)

5,2 (1,5)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1003-01GA

Engine hood to radiator trim/soft nose

Dimension "C"

mm

3,6 (0,8)

3,6 (0,8)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1004-01GA

Protrusion of radiator trim/soft nose, engine hood

Dimension "C"

1 (1)

1 (1)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1005-01GA

Engine hood to bumper

Dimension "D"

mm

3,8 (1)

3,8 (1)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1006-01GA

Bumper to headlamp

Dimension "E"

mm

2 (0,75)

2 (0,75)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1007-01GA

Front door to fender

Dimension "G"

mm

3,6 (0,5)

3,6 (0,5)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1008-01GA

Front door to rear door

Dimension "H"

mm

3,9 (0,5)

3,9 (0,5)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1009-01GA

Rear door to side section, bottom

Dimension "I"

mm

3,3 (0,5)

3,3 (0,5)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1010-01GA

Front door cover to rear door cover

Dimension "J"

mm

4,3 (0,75)

4,3 (0,75)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

BE60.00-P-1011-01GA

Trunk lid to fender at rear, top

Dimension "K"

mm

3,3 (0,8)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1012-01GA

Taillamp to bumper

Dimension "L"

mm

1,9 (1,0)

2,2 (1,0)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

BE60.00-P-1013-01GA

Trunk lid to bumper

Dimension "M"

mm

3,8 (1)

Dimension "M1"

mm

5,5 (1)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1014-01GA

Rear sidewall to taillamp

Dimension "N"

mm

1 (0,7)

1 (0,7)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.0/1

Model 213.2

BE60.00-P-1015-01GA

Fuel filler flap

Dimension "O"

mm

2 (0,5)

2 (0,5)

For picture, see

AR60.00-P-0700-01LWE

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.2

BE60.00-P-1016-01GA

Rear side window to rear triangular window

Dimension "P"

mm

4,6 (1,0)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.2

BE60.00-P-1017-01GA

Roof to rear spoiler

Dimension "Q"

mm

4,9 (1,4)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.2

BE60.00-P-1018-01GA

Sidewall to rear spoiler

Dimension "R"

mm

3,9 (1,3)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.2

BE60.00-P-1019-01GA

Center of liftgate to rear bumper

Dimension "U1"

mm

5,5 (1,5)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.2

BE60.00-P-1020-01GA

Outside of liftgate to rear bumper

Dimension "U2"

mm

3,8 (1,0)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.2

BE60.00-P-1021-01GA

Sidewall to liftgate

Dimension "S"

mm

3,5 (0,8)

For picture, see

AR60.00-P-0700-01LWE

Check values for gap dimensions

Number

Designation

Model 213.2

BE60.00-P-1022-01GA

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,8 (1,0)

For picture, see

AR60.00-P-0700-01LWE

Measurement of structural components

Number

Designation

Model 213

BE62.10-P-1001-02A

Front end, suspension strut tower

Specified value for tolerance range in "X"

Point 4, left/right

mm

2

Specified value for tolerance range in "Y"

Point 4, left/right

mm

2

Specified value for tolerance range in "Z"

Point 4, left/right

mm

2

Measurement of structural components

Number

Designation

Model 213

BE62.10-P-1002-02A

Front end, connecting flange on suspension strut tower for front module carrier

Specified value for tolerance range in "X"

Point 5, left/right

mm

2

Specified value for tolerance range in "Y"

Point 5, left/right

mm

2

Index for measuring point "Z"

Point 5, left/right

Actual value deviation = OK

mm

< 2

Actual value deviation = restraightening permissible

mm

10

Actual value deviation = replace component part

mm

> 10

Measurement of structural components

Number

Designation

Model 213

BE62.10-P-1003-02A

Rear end, crossmember above rear axle

Specified value for tolerance range in "X"

Point 6, left/right

mm

1,5

Point 7, left/right

mm

2

Specified value for tolerance range in "Y"

Point 6, left/right

mm

1,5

Point 7, left/right

mm

2

Specified value for tolerance range in "Z"

Point 6, left/right

mm

1,5

Point 7, left/right

mm

2

Measurement of structural components

Number

Designation

Model 213

BE62.10-P-1004-02A

Rear end, longitudinal member bracket

Specified value for tolerance range in "X"

Point 8/9, left/right

mm

2

Specified value for tolerance range in "Y"

Point 8/9, left/right

mm

2

Specified value for tolerance range in "Z"

Point 8/9, left/right

mm

2

Measurement of structural components

Number

Designation

Model 213

BE62.10-P-1005-02A

Rear end, suspension strut tower

Specified value for tolerance range in "X"

Point 10, left/right

mm

2

Specified value for tolerance range in "Y"

Point 10, left/right

mm

2

Specified value for tolerance range in "Z"

Point 10, left/right

mm

2

Front axle carrier

Number

Designation

Model 213

BA33.10-P-1001-01Q

Bolt, front axle carrier to longitudinal member

Nm

180

Cross member and front reinforcement

Number

Designation

Model 213

BA62.30-P-1001-01H

Bolt, cross member to soundproofing

M10

Stage 1

Left side

Nm

28

Right side

Nm

35

Stage 2

°

135

Cross member and front reinforcement

Number

Designation

Model 213

BA62.30-P-1005-01H

Bolt, insulation to longitudinal member

M12

Stage 1

Nm

90

Stage 2

°

90

Perform initial accident diagnosis

129 589 03 21 00

Feeler gauge

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