Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on battery | ||
Evaluating steering gear when repairing accident vehicles | |||
Note on working on aluminum components and vehicles | |||
| Check | ||
1 | Print out check list and document following tests | ||
| Checklist for damage diagnosis in the event of an accident, form | ||
2 | Perform disable for high voltage on-board electrical system | Model 213.050 | |
3 | Check outer side of vehicle in visible area for damage | ||
| |||
4 | Check gap dimensions | ||
Engine hood to fender | |||
Engine hood to headlamp | |||
Engine hood to radiator trim/soft nose | |||
Protrusion of radiator trim/soft nose, engine hood | |||
Engine hood to bumper | |||
Bumper to headlamp | |||
Front door to fender | |||
Front door to rear door | |||
Rear door to side section, bottom | |||
Front door cover to rear door cover | |||
Model 213.0/1Trunk lid to fender at rear, top | |||
Taillamp to bumper | |||
Model 213.0/1Trunk lid to bumper | |||
Rear sidewall to taillamp | |||
Fuel filler flap | |||
Model 213.2Outside of taillamp to inside of taillamp | |||
Model 213.2Rear side window to rear triangular window | |||
Model 213.2Roof to rear spoiler | |||
Model 213.2Sidewall to rear spoiler | |||
Model 213.2Center of liftgate to rear bumper | |||
Model 213.2Outside of liftgate to rear bumper | |||
Model 213.2Sidewall to liftgate | |||
Feeler gauge | |||
5 | Check all visible parts of vehicle underside for damage and leaks | ||
| |||
6 | Check tires for damage and condition | ||
| |||
7 | Check disk wheels for damage and condition | ||
8 | Perform wheel alignment check | If required. | |
9 | Expose structural components | ||
10 | Perform visual inspection on structural components | ||
| |||
11 | Align structural components | ||
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
| 000 588 01 23 00 Body straightening system | ||
| |||
Measure structural components only in combination with approved electronic measuring systems. | |||
Bolt, cross member to soundproofing | |||
Bolt, insulation to longitudinal member | |||
Bolt, front axle carrier to longitudinal member | |||
Front end, suspension strut tower | |||
Front end, connecting flange on suspension strut tower for front module carrier | |||
Rear end, crossmember above rear axle | |||
Rear end, longitudinal member bracket | |||
Rear end, suspension strut tower | |||
12 | Install remaining parts | If required. |
Measurement of structural components |
Number | Designation | Model 213 | |||
BE62.10-P-1001-02A | Front end, suspension strut tower | Specified value for tolerance range in "X" | Point 4, left/right | mm | 2 |
Specified value for tolerance range in "Y" | Point 4, left/right | mm | 2 | ||
Specified value for tolerance range in "Z" | Point 4, left/right | mm | 2 |
Measurement of structural components |
Number | Designation | Model 213 | ||||
BE62.10-P-1002-02A | Front end, connecting flange on suspension strut tower for front module carrier | Specified value for tolerance range in "X" | Point 5, left/right | mm | 2 | |
Specified value for tolerance range in "Y" | Point 5, left/right | mm | 2 | |||
Index for measuring point "Z" | Point 5, left/right | Actual value deviation = OK | mm | < 2 | ||
Actual value deviation = restraightening permissible | mm | 10 | ||||
Actual value deviation = replace component part | mm | > 10 |
Measurement of structural components |
Number | Designation | Model 213 | |||
BE62.10-P-1003-02A | Rear end, crossmember above rear axle | Specified value for tolerance range in "X" | Point 6, left/right | mm | 1,5 |
Point 7, left/right | mm | 2 | |||
Specified value for tolerance range in "Y" | Point 6, left/right | mm | 1,5 | ||
Point 7, left/right | mm | 2 | |||
Specified value for tolerance range in "Z" | Point 6, left/right | mm | 1,5 | ||
Point 7, left/right | mm | 2 |
Measurement of structural components |
Number | Designation | Model 213 | |||
BE62.10-P-1004-02A | Rear end, longitudinal member bracket | Specified value for tolerance range in "X" | Point 8/9, left/right | mm | 2 |
Specified value for tolerance range in "Y" | Point 8/9, left/right | mm | 2 | ||
Specified value for tolerance range in "Z" | Point 8/9, left/right | mm | 2 |
Measurement of structural components |
Number | Designation | Model 213 | |||
BE62.10-P-1005-02A | Rear end, suspension strut tower | Specified value for tolerance range in "X" | Point 10, left/right | mm | 2 |
Specified value for tolerance range in "Y" | Point 10, left/right | mm | 2 | ||
Specified value for tolerance range in "Z" | Point 10, left/right | mm | 2 |
129 589 03 21 00
Feeler gauge
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