D49.20-A013-09
1 | Clip | 3 | Screw | 5 | Clip | ||
2 | Screw | 4 | Bolts | 6 | Diesel particulate filter |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove/install | ||
1 | Remove trim of right cylinder head cover. | ||
2 | Open clamp (1). | Clamp, diesel particulate filter to exhaust pipe | |
3 | Remove screw/bolt (2). | Bolt, diesel particulate filter to cylinder head holder | |
4 | Remove differential pressure sensor from bracket. | ||
Disconnect electrical connector and unscrew nuts. Do not remove pressure hoses. | |||
5 | Raise vehicle. | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
6 | Remove the underfloor paneling on the right. | If installed. | |
Installation: Do not reinstall the underfloor paneling on the right until after you have performed a leak test. | |||
7 | Remove the rear engine support. | ||
8 | Remove temperature sensor from the diesel particulate filter (6). | ||
Do not disconnect electrical connector. | |||
9 | Remove NOx sensor upstream of SCR catalytic converter from the diesel particulate filter (6). | ||
Do not disconnect electrical connector. | |||
10 | Remove bolt (3) . | M6 | |
11 | Remove screws/bolts (4). | Screw, diesel particulate filter to holder at transmission | |
12 | Remove clamp (5). | Installation: Replace the clamp (5). | |
Clamp, diesel particulate filter to SCR catalytic converter | |||
13 | Remove the diesel particulate filter (6) downwards. | Installation: Replace seal on exhaust pipe downstream of exhaust gas turbocharger. | |
14 | Modify differential pressure sensor. | If the diesel particulate filter (6) is replaced. | |
15 | Modify pressure lines. | If the diesel particulate filter (6) is replaced. | |
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
Union nut, line going to differential pressure sensor to diesel particulate filter | |||
Nut, holder for lines to differential pressure sensor to diesel particulate filter | |||
Box wrench bit | |||
16 | Install in the reverse order. | ||
17 | Perform initialization of diesel particulate filter (6) with vehicle diagnosis system. | If diesel particulate filter (6) was replaced. | |
| Connect/disconnect diagnostic unit | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
18 | Check for leaktightness when engine is running. | Visual inspection only. |
000 589 69 03 00
Box wrench bit
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