Remove/install charge air cooler

AR09.41-D-6817TSF

Remove/install charge air cooler

22.05.2018

Engine

651 in model 910

1

Charge air cooler

2

Air duct segment

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

 

Remove/install

1

Remove front bumper.

AR88.20-D-2000TS

2

Remove charge air hose upstream of the charge air cooler (1) from the charge air cooler (1).

AR09.41-D-1311-01WE

 Plug openings.

 Set of protective covers

*001589019100

3

Remove charge air hose downstream of the charge air cooler (1) from the charge air cooler (1).

AR09.41-D-1311-01WE

 Plug openings.

 Set of protective covers

*001589019100

4

Remove charge air cooler (1).


Carefully remove charge air cooler (1).
Otherwise, damage to the fan shroud and the surrounding component parts may occur.

 To do this, release charge air cooler (1) (arrow) and swivel out downward.

5

Change air duct segment (2).

If the charge air cooler (1) is replaced.

 The air duct segment (2) is fastened to the charge air cooler (1) in several places.

6

Install in the reverse order



Check

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

7

Check for leaktightness when engine is running.

 Visual inspection only.