1 | Belt pulley |
2 | Bracket |
3 | Screw |
4 | Coolant hose |
5 | Coolant hose |
S01.10-4649-06
Danger | Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Protect air conditioning circuit and components from moisture when carrying out repair work | ||
Topical note | Notes on using electrical or pneumatic screwdrivers/impact wrenches | ||
Topical note | Notes on self-locking nuts and bolts | ||
| Remove/install | ||
1 | Remove engine hood | ||
2 | Remove the transmission | ||
3 | Remove resonator | ||
4 | Remove radiator | ||
5 | Remove coolant hose (4) from fitting on the cylinder head | Hose clamp pliers | |
6 | Remove poly-V belt | ||
7 | Remove belt pulley (1) | ||
8 | Remove exhaust manifold with catalytic converter from center muffler | ||
9 | Remove bracket (2) | Remove screw (3) to do this. | |
Bolt, hydraulic hose/line to holder | |||
10 | Remove power-steering pump from cylinder head and timing case cover and place to one side | ||
To do this, swivel power-steering pump out of the working area and fasten at a suitable location with a cable tie. | |||
11 | Remove refrigerant line between condenser and refrigerant compressor | ||
12 | Remove refrigerant line from refrigerant compressor on the low-pressure side | ||
13 | Remove refrigerant line between condenser and vehicle interior expansion valve | ||
14 | Remove coolant hose from coolant thermostat | ||
15 | Remove lines and hoses for the removal of the engine | ||
Record plug | |||
Hose clamp pliers | |||
16 | Remove electric lines for the removal of the engine | ||
Nut, electric line to prefuse box | |||
M6 | |||
17 | Attach lifting eyes to engine | ||
Lifting eyes | |||
18 | Remove screws of the left and right engine mounts from the integral carrier | The engine mounts remain on the engine carriers. | |
Bolt, engine mount to frame-type integral support | |||
19 | Remove engine | ||
Commercially available devices/tools | |||
Lifting eyes | |||
20 | Install in the reverse order | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
21 | Check for leak tightness with engine running | Visual inspection only. |
454 589 00 37 00
Hose clamp pliers
200 589 00 61 00
Lifting eyes
129 589 00 91 00
Record plug
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