ar8330p5200m

Remove/install AC housing

Tipo ar · tema 83.30 · versão 0104 · 2003-11-13

Válido para: Models 215, 220

Não disponível em “pt”; apresentado em Inglês.

Onde se situa

Grupo funcional 3 Carroçaria › 83 Climatização › 83.30 Ar condicionado — Série 215 · Série 220

EinPAS 39 Aquecimento/ventilação/arrefecimento › 39.15 Climatização › 39.15.32 Carcaça/trocador de calor/evaporador/filtro — Série 215 · Série 220

AR83.30-P-5200M

Remove/install AC housing

6.11.97

Models 215, 220

Remove/install AC housing

P83.30-2013-06

1 Wiper system

2 Water repellent piece

3 Air plenum chamber and water collector

4 Expansion valve

5 Hose clamp

6 Hot water feed hose

7 Hose clamps

8 Heater water return hoses

Remove/install AC housing

P83.30-2015-12

9 Instrument panel

10 Center console

11 Air ducts of rear compartment/stowage compartment ventilation

12 Left floor covering

13 Right floor covering

14 Rear compartment air ducts, left/right

15 Electronic ignition switch connectors

16 Air ducts for side outlet and left footwell

17 Air ducts for side outlet and right footwell

M2/2x1 Control unit box blower motor connector

R12/4 Passenger airbag ignition squib 1

Remove/install AC housing

P83.30-2019-06

18 Right heat exchanger temperature sensor connector

19 Left heat exchanger temperature sensor connector

20 Stepper motor electronics connector

20a Evaporator temperature sensor connector

Remove/install AC housing

P83.30-2033-06

21 Jacket tube screws

22 Left A-pillar screws

23 Firewall screws

24 AC housing nut

Remove/install AC housing

P83.30-2029-06

25 Left transmission tunnel screw

26 Right A-pillar screws

27 AC housing nuts

28 Screw

29 Line duct

30 Transverse pipe

Remove/Install

Danger!

Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.

Wear protective gloves, protective clothing and eye protection.

AS20.00-Z-0001-01A

1

Reduce pressure in cooling system

Rotate reservoir sealing cover to notch "1" and lock again.

2

Drain coolant, fill

Engine 112 in model 220

Engine 113 (except 113.991) in models 215, 220

Engine 137 in model 215, 220

AR20.00-P-1142HA

Engine 113.991 in models 215.374, 220.074/174

AR20.00-P-1142RVK

Engine 275.950 in models 215.376, 220.176

AR20.00-P-1142H

Engine 613.960 in model 220.026

Engine 628.960 in model 220.028/128

Engine 648.960 in model 220.025/125

AR20.00-P-1142HB

Danger!

Risk of explosion from welding or soldering work on closed air conditioning system. Risk of poisoning. Inhaling overheated refrigerant vapors may be toxic. Risk of injury. Contact with liquid refrigerant may result in injury to the skin and eyes.

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear eye protection and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged.

AS83.00-Z-0001-01A

3

Discharge air conditioning system

Recycle refrigerant and note quantity of extracted compressor oil.

Conduct if air conditioning system is damaged or leaking

All models

AH83.30-N-0004-01A

Protect air conditioning circuit and components from moisture when carrying out repair work

All models fitted with air conditioning

AH83.30-N-0005-01A

Notes on handling refrigerant R134a

All models fitted with air conditioning

AH83.30-N-0003-01A

4

Remove wiper system (1)

AR82.30-P-6400M

5

Remove air plenum chamber and water collector (3)

AR83.10-P-9998M

6

Disconnect pressure lines at expansion valve (4)

Plug openings (parts kit).

7

Slacken hose clamp (5) and detach heater water supply hose (6)

8

Slacken hose clamps (7) and remove heater water return hoses (8)

Installation: Do not confuse the assignment of the heater water return hoses.

9

Remove instrument panel (9)

Installation: Check function before installing the instrument panel.

Model 215

AR68.10-P-1000N

Model 220

AR68.10-P-1000M

10

Remove air ducts in rear compartment/ stowage compartment ventilation (11)

11

Remove front left floor covering (12)

AR68.20-P-2050M

12

Remove front right floor covering (13)

AR68.20-P-2070M

13

Remove rear compartment air ducts on left/right (14)

14

Remove air ducts for side outlets and left footwell (16)

15

Remove air ducts for side outlets and right footwell (17)

16

Unplug plug of front passenger airbag squib 1 (R12/4)

17

Unplug connector of control unit box blower motor (M2/2x1)

18

Unplug connector of electronic ignition switch (15)

19

Unplug connector of stepper motor electronics (20)

20

Temperature sensor connector

Unplug left heat exchanger (19)

21

Temperature sensor connector

Unplug right heat exchanger (18)

22

Unplug connector of evaporator temperature sensor (20a)

23

Unscrew bolts from jacket tube (21)

24

Unscrew bolts from left A-pillar (22)

25

Unscrew bolts from firewall (23)

26

Unscrew nut from AC housing (24)

27

Unscrew bolt from left transmission tunnel (25)

28

Unscrew bolts from right A-pillar (26)

29

Unscrew bolt (28), remove cable duct (29) with wiring harness

30

Unscrew nuts from AC housing (27)

31

Disconnect all tie straps from transverse pipe (30)

Installation: Use new tie straps.

32

Remove transverse pipe (30) and put on the front seats

33

Remove AC housing

34

Replace fluid reservoir

AR83.30-P-6520M

35

Install in the reverse order

Danger!

Risk of accident. Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury as working around the engine during start-up or while running may result in contusions and burns

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

36

Correct coolant level and perform a leak test

Documentos referenciados