P65.10-2908-06
1 Install side roof paneling (1), fit and fasten using vise grip pliers and C-clamps.
2 Position front roof frame (2) and mark holes for plug weldings in area A
3 Position rear roof frame (3) and mark holes for plug weldings in area B.
4 Remove side roof paneling (1) and drill holes marked in areas A and B on side roof paneling (1)
5 Install side roof paneling (1), fit and fasten using vise grip pliers and C-clamps.
P65.10-2909-09
6 Side roof paneling (1) in illustrated areas in which reinforcements or sheet metal panels located below were not replaced, .
7 Drill Ø 4 mm holes all the way through in illustrated areas where reinforcements or sheet metal panels were not replaced.
8 Countersink holes with 8 mm bit.
Countersink alternately from inside and outside
Areas not accessible from both sides can also be countersunk continuously on one side.
9 Side roof paneling (1) in illustrated areas with holes all the way through .
10 All other illustrated areas on side roof paneling (1) .
P65.10-2910-06
11 Side roof paneling (1) in area D .
12 Side roof paneling (1) and rear roof frame (3) .
13 Side roof paneling (1) below front roof frame (2) .
14 Grind spot welds down flat below front roof frame (2).
P65.10-2915-06
15 Position front roof frame (2)
16 Side roof paneling (1) and front roof frame (2) .
17 Side roof paneling (1) in area C where reinforcements and sheet metal panels located below were not replaced, .
18 Drill Ø 4 mm holes in area C, where reinforcements or sheet metal panels located below were replaced.
19 Countersink holes with 8 mm bit.
Countersink alternately from inside and outside
Areas not accessible from both sides can also be countersunk continuously on one side.
20 Side roof paneling (1) in area C with holes all the way through .
21 All other welds in area C on side roof paneling (1) .
22 Side roof paneling (1) in illustrated areas .
P65.10-2912-03
P65.10-2913-09
23 Side roof paneling (1) in areas E to G .
Grind inert gas weld all the way through in areas E to G. Perform welding in intervals, allow to cool down in between. This ensures minimum heat distortion.
24 Grind inert gas welds down flat in areas E to G and clean with wire brush.
25 Grind all required spot welds down flat
26 Clean all other spot welds with wire brush
P65.10-2914-09
27 Fill unevenness in cross-hatched areas of side roof paneling (1) with filling solder and then grind down flat.