Test and adjustment values for gap dimensions
Number | Designation | Model | |||
BE60.00-P-1002-01G | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 1 |
Front door to fender | Dimension "E" | mm | 3.5 (-0.5/+1) | ||
Front door to rear fender | Dimension "F" | mm | 3.5 (-0.5/+1) | ||
See picture | |||||
BE60.00-P-1003-01G | Gap dimension | Trunk lid to rear fender, top | Dimension "G" | mm | 3.5 (1) |
Trunk lid to rear lamp unit | Dimension "H" | mm | 3.5 (0.5/+1) | ||
Trunk lid to bumper | Dimension "I" | mm | 6.5 (+1) | ||
Rear fender to rear lamp unit | Dimension "J" | mm | 3 (1) | ||
Trunk lid license plate panel to rear lamp unit | Dimension "K" | mm | 2.5 (0.5) | ||
See picture | |||||
BE60.00-P-1004-01G | Gap dimension | Fuel filler flap | Dimension "L" | mm | 3.2 (+0.5) |
See picture | |||||
BE60.00-P-1006-01G | Gap dimension | Soft top to windshield frame | Dimension "M" | mm | 10 (2) |
Soft top to soft top compartment cover | Dimension "N" | mm | 3 (0.5) | ||
See picture | |||||
BE60.00-P-1007-01G | Gap dimension | Soft top compartment cover/ | Dimension "O" | mm | 3 (0.5) |
Soft top compartment cover to trunk lid | Dimension "P" | mm | 4.5 (1) | ||
See picture | |||||
000 589 87 63 00
Spacer
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P64.10-2070-09
1 Install and fit rear fender.
2 Install taillamp and trunk lid cover, spacers and striker eye
Use feeler gage!
3 Check and adjust gaps:
Front door/rear fender
Rear fender/taillamp
Trunk lid/taillamp
Trunk lid/upper rear fender
Trunk lid/soft top cover
P63.50-2672-06
4 Drill rivet holes with Ø 6.5 mm (area B).
5 Remove rear fender and debur rivet holes on both sides.
6 Apply MB body sealant t foam parts on wheel well (area M)
Remove and replace damaged foam parts.
P63.50-2680-09
7 Install rear fender and fasten with manual temporary fasteners and clamping pliers.
8 Rivet rear fender with Polygrip Ø 6.4 x 14 mm flat head rivets (area B).
9 Weld in rear fender with (areas D, G, H, I, J, K and L).
10 Weld in rear fender with (area J 1).
11 Grind welds.
P63.50-2676-09
12 Weld in rear fender with (areas A, C, E and F).
13 Clean all welds with wire brush.