Repair materials
Number | Designation | Order number |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2759-09
1 Mark separation point (area A).
Dimension x approx. 15 mm
2 Cut separation point with body saw (area A).
3 Sand connection surfaces down to bare metal in the cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
4 Remove grinding and drilling chips using wet/dry vacuum cleaner.
5 Coat insides of spot weld flanges with zinc dust paint.
P63.50-2763-09
6 Punch dia. 7 mm holes (area B).
7 Grind cross-hatched areas around holes down to bare metal.
8 Sand connection surfaces down to bare metal in the cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
9 Coat insides of spot weld flanges with zinc dust paint.
P63.50-2764-09
10 Drill dia. 3 mm holes (area N).
Dimension x1, approx. 160 mm
Dimension y, approx. 15 mm
Dimension z, approx. 150 mm
11 Grind connection surface down to bare metal on glue connection in cross-hatched areas (area N1).
Observe preliminary treatment of surfaces to be bonded.