Commercially available tools
Number | Designation | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-3202-07
1 Mark separation points (areas A to C) on new rear fender and cut.
Fit new part, rear fender to body and transfer separation points.
2 Cut striking plate (area FA) not required out of rear fender and remove.
3 Grind mating surfaces down to bare metal (shaded areas A, B and C) on one side.
4 Grind mating surfaces down to bare metal in remaining shaded areas on both sides
5 Punch holes for (areas FA, H and J) in rear fender.
Use dia. 7 mm hole punching pliers .
6 Remove grinding chips using wet/dry vacuum cleaner.
7 Coat insides of spot welding flange (except areas A, B, C, FA, H and J) with zinc dust paint.