Partially replace outer side longitudinal member

AR63.30-P-1050EC

Partially replace outer side longitudinal member

27.7.10



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



General information on body repair

AH60.00-N-0001-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



General information on repair of vehicles with ultra-strength steels.

Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra-strength steels and their joints.

AH60.00-P-0024-01N



General information on riveting

AH60.00-P-0003-01N



General information on MB materials

AH98.00-P-9409-03A

1

Prepare all workshop equipment and commercially available tools required for repair

2

Remove all detachable parts in repair area.

3

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

Welding protective blanket

gotis://K_60-65_23.0

4

Separate outer side longitudinal member (1)

Model 207.3

AR63.30-P-1050-01EC

 Spot weld milling cutter

*201589005100

Body jig saw

gotis://K_58.1_01.0

Weld-spot milling machine

gotis://K_58.1_02.0

Hot-air gun

gotis://K_60-65_11.0

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Model 207.4

AR63.30-P-1050-01EA

 Spot weld milling cutter

*201589005100

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare outer side longitudinal member (1) for installation

Model 207.3

AR63.30-P-1050-02EC

Model 207.4

AR63.30-P-1050-02EA

Round wire brush

gotis://K_58.3_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install outer side longitudinal member (1), fit and weld in

Model 207.3

AR63.30-P-1050-03EC

BTR Usibor drill bit

gotis://K_58.3_13.0

Vice grip pliers (standard)

gotis://K_58.3_04.2

Manual temporary fastener, 6.35 mm

gotis://K_58.3_10.0

Hand riveting tool (for blind pop rivets)

gotis://K_68-80_06.0

Multifunction device (spot welding)

gotis://K_60-65_15.0

Inert gas welder

gotis://K_60-65_17.0

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Adhesive

*BR00.45-Z-1092-02A

Rivet

*BR00.45-Z-1001-13A

Model 207.4

AR63.30-P-1050-03EA

BTR Usibor drill bit

gotis://K_58.3_13.0

Vice grip pliers (standard)

gotis://K_58.3_04.2

Manual temporary fastener, 6.35 mm

gotis://K_58.3_10.0

Hand riveting tool (for blind pop rivets)

gotis://K_68-80_06.0

Inert gas welder

gotis://K_60-65_17.0

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Rivet

*BR00.45-Z-1016-13A

7

Clean weld joints and sheet metal flanges with rotary wire brush

Round wire brush

gotis://K_58.3_06.0

8

Clean repair area

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

 Danger!

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

9

Prime repair area with primer filler

 Use only primer filler approved by Daimler AG. Refer to:



http://portal.aftersales.i.daimler.com



Notes on paintwork repairs

AH98.00-P-9408-02A

10

Carry out seam sealing after repairs

 Supplement standard seam seal.

AR97.10-P-4000EC

Sealant

*BR00.45-Z-1003-01A

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

 Danger!

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Paint repair area adjacent surfaces

 Use only paints approved by Daimler AG. Refer to:



http://portal.aftersales.i.daimler.com



Notes on paintwork repairs

AH98.00-P-9408-02A

12

Apply additional cavity preservation

AR97.20-P-1500EC



Notes on cavity preservation

AH97.20-P-0001-01B

Cavity preservation gun

gotis://K_91-97_01.0

Preservation agent

*BR00.45-Z-1003-05A

13

Remove welding protection blankets

 On all covered parts remaining in vehicle.

14

Install all detachable body components in area to be repaired.

Number

Designation

Order number

BR00.45-Z-1003-01A

Sealant, white, 310 ml, DB supply specification 6069.20

A 001 989 63 20

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 009 989 36 71

BR00.45-Z-1003-05A

Cavity preservation, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97

BR00.45-Z-1016-13A

Blind rivet, 6.5 x 14.5

A 004 990 17 97