Remove/install fuel tank

AR47.10-P-4100IA

Remove/install fuel tank

23.11.09

4.3.03

Raise vehicle - added

Step 4

 

Remove/install

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Drain fuel tank (80)

AR47.10-P-4001B

 Pay attention to fuel quantity.

*BF47.10-P-1001-01A

2

Remove trim panel in trunk

Model 215.3, 220.0/ 1

AR68.30-P-4600M

Model 220.8

AR68.30-P-4600MP

3

Detach mounting struts (80/2) of fuel tank (80)

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position four support plates at the lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

4

Raise vehicle

5.1

Detach fuel hose on the suction side with connection fitting
(90/12), fuel return hose (90/11), and fuel tank - activated charcoal canister line (gasoline engine)

 Vehicles with gasoline engine.

 Do not damage fuel filter - fuel tank degassing line (gasoline engine) (E).

 Collect remaining fuel, seal connections.

5.2

Detach fuel hose on the suction side connection fitting
(90/12), fuel return hose (90/11) and vent line (76/1)

 Vehicles with diesel engine.

 Collect remaining fuel, seal connections.

 Box wrench bit

*000589710300



*BA47.10-P-1001-01E

6

Take out fuel tank (80)

 Inspect whether cup seals (75/4) can be re-used.

7

Check sound deadening mat for damage

8

Remove fuel strainer (26)

 Clean and check for re-usability.

 The splash bowl in the fuel tank is secured against turning with 2 pins. It is attached together with the fuel strainer (26).



*BA47.10-P-1002-01E

9

Replace O-ring (26/1)

 Installation: Oil to facilitate installation.

10

Install in the reverse order

11.1

Dispose of fuel tank

When replacing fuel tank.



Disposing fuel tanks

OS47.10-P-0001-01A

Number

Designation

Model
215

Model
220

BA47.10-P-1001-01E

Fuel strainer in fuel tank

Nm

40

40

BA47.10-P-1002-01E

Fuel hose with connection fitting on fuel strainer

Nm

30

30

Number

Designation

Model
215 without code 282a or
code 308

Model
220 without code 282a or
code 308

BF47.10-P-1001-01A

Fuel tank capacity

Total filling capacity

Liters

88

88

Reserve capacity

Liters

11

11