Remove/install shift cylinder · ar2860p1001b · Mercedes-Benz WIS

AR28.60-P-1001B

Remove/install shift cylinder

16.10.09

MODEL 461, 463 with TRANSFER CASE 750.65

P28.60-2008-04

1 Shift cylinder

2 Cylinder pin

3 Spring

4 Nut

5 Washer

6 Piston

7 Diaphragm

8 Washer

9 Sealing ring

10 Shift rod

S76/7 Interaxle differential lock indicator switch

	Removing
1	Remove transfer case		AR28.10-P-0100B
2	Remove coupling flanges to transmission and to front axle		AR28.10-P-1000-09B
			*460589013100
			*460589023300
3	Remove shift cylinder (1)	 Loosen bolts in alternating cross pattern.	AR28.60-P-1001-02B
	Checking
4	Check all parts for wear and damage and replace parts if necessary
	Clean
5	Clean all parts.
	Install
6	Install shift cylinder (1)		AR28.60-P-1001-03B
			*BA28.10-P-1005-01B
			*BA28.10-P-1006-01B
		Sealant	*BR00.45-Z-1010-01A
7	Install coupling flange.		AR28.10-P-1000-10B
			*BA28.50-P-1001-01B
			*460589013100
		Loctite anti-seize	*BR00.45-Z-1048-06A
8	Install transfer case.		AR28.10-P-0100B

 Transfer case complete

Number	Designation			Model 460, 461, 463 with transfer case 750.6


BA28.10-P-1005-01B	Shift piston to shift rod	M10	Nm	25
BA28.10-P-1006-01B	Shift cylinder to transmission housing	M6	Nm	10

 Transfer case gear set, shafts

460 589 02 33 00

Puller

Retainer wrench

460 589 01 31 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1010-01A	Sealing compound, Hylomar universal sealant, 80 ml	A 001 989 25 20
BR00.45-Z-1048-06A	Loctite anti-seize	Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 München Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de