Remove/install transfer case · ar2810p0100aa · Mercedes-Benz WIS

AR28.10-P-0100AA

Remove/install transfer case

16.10.09

MODEL 210.081 /281 with TRANSMISSION 722.665

MODEL 210.082 /282 with TRANSMISSION 722.664

MODEL 210.083 /283 with TRANSMISSION 722.669

P28.10-0221-09

Modification notes

31.1.06

Transmission oil, Specifications for Operating Fluids

 	Remove/install
1	Unscrew shield (1) from exhaust bracket
2	Remove exhaust bracket (64) and (64a)
3	Hang up rear exhaust bracket with a V-belt
4	Remove shield above (2) propeller shaft
5	Unscrew strut (3) on tunnel
6	Unscrew vibration damper (4) on transfer case
7	Unscrew propeller shaft (66) from transfer case	 Only remove front part of propeller shaft.	AR41.10-P-0050B
8	Support automatic transmission and remove engine support with rear engine mount (65)		*BA22.10-P-1003-01L
			*BA22.10-P-1006-01L
9	Unscrew propeller shaft (5) from transfer case		*BA33.30-P-1003-02A
		 Installation: Check radial shaft sealing rings.
	Pressing bush for wrench socket		WF58.50-P-3531-02B
10	Slightly lower engine transmission unit
11	Unscrew transfer case (6), to do this, unscrew bolts (6a) (12 pieces)	  Oil runs out.	*BA28.10-P-1002-01A
		 Installation: Clean sealing surfaces and coat with sealant.	*BR00.45-Z-1012-01A
12	Unscrew screw plug (7) and empty residual oil quantity by tilting		*BA28.10-P-1001-01A
		  Installation: Check or correct transmission oil level, pour in transmission oil up to the bottom edge of the filler opening (7).	*BF28.10-P-1001-01C
13	Install in the reverse order	 Perform a road test and correct transmission oil level again. Check transfer case for leaktightness.

 Engine mounts, engine supports

Number	Designation			Engine 112.921/941, 113.940 in model 210.081/ 082/083/281/ 282/283


BA22.10-P-1003-01L	Bolt, rear engine crossmember to body		Nm	40
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M8	Nm	24
		M10	Nm	40

 Transfer case complete

Number	Designation		Model 210.081/ 082/083/281/ 282/283


BA28.10-P-1001-01A	Threaded plug in transfer case	Nm	30
BA28.10-P-1002-01A	Bolt, transfer case to automatic transmission	Nm	25

 Front axle shaft

Number	Designation		Model 210.08/28


BA33.30-P-1003-02A	Bolt, front axle gear propeller shaft to transfer case flange	Nm	30

 Transfer case complete

Number	Designation			Model 210.081/ 082/083/281/ 282/283


BF28.10-P-1001-01C	Gear oil	Filling capacity	Liters	0.85
		Specifications for Operating Fluids	Sheet	BB00.40-P-0236-10A

Repair materials

Number	Designation	Order number
BR00.45-Z-1012-01A	Omnifit FD 3041 sealant	A 002 989 47 20 10