gf5430s0015tre

Electric vehicle instrument cluster control unit, function

Typ gf · temat 54.30 · wersja 0105 · 2019-11-22

Dotyczy: Model 447.6/7 with code ME0 (Electric motor 85 kW)

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 2 Podwozie › 54 Instalacja elektryczna, wyposażenie i wskaźniki › 54.30 Zestawł wskaźników, wskaźniki, urządzenia ostrzegawcze — Seria 447 (modele 6**, 7**)

GF54.30-S-0015TRE

Electric vehicle instrument cluster control unit, function

22.11.2019

Model

447.6/7

with code ME0 (Electric motor 85 kW)

Electric vehicle instrument cluster control unit, function

S54.30-A010-79

Block diagram

A1/1

Instrument cluster (IC [KI]) control unit

B14

Outside temperature sensor

A1/1e1

Left turn signal indicator light

B38/1

Light sensor (with code LA2 (Automatic driving lights and code JF1 (Rain sensor)))

A1/1e2

Right turn signal indicator light

B38/2

Humidity sensor/light sensor/rain sensor (with code LA2 (Automatic driving lights) without code JF1 (Rain sensor))

A1/1e3

High beam indicator lamp

B95

Battery sensor

A1/1e6

Brake fluid and parking brake indicator lamp

N2/18

Supplemental restraint system (SRS) control unit

A1/1e9

Seat belt warning lamp

N10/1

Signal acquisition and actuation module (SAM) control unit

A1/1e11

Parking brake indicator lamp

N30/4

Electronic Stability Program (ESP) control unit

A1/1e12

Door control warning lamp

N32/5

Driver seat adjustment control unit with memory (with code SF1 (Electrically adjustable driver seat))

A1/1e15

Supplemental restraint system indicator lamp

N32/6

Front passenger seat adjustment control unit with memory (with CODE SF2 (Electrically adjustable front passenger seat))

A1/1e17

Anti-lock braking system indicator lamp

N62

Parktronic (PTS) control unit (with code EZ8 (PARKTRONIC))

A1/1e20

Regenerative braking system indicator lamp

N68

Electrical power steering (ES) control unit

A1/1e31

Standing lamps indicator lamp

N69/3

Left front door control unit

A1/1e32

ESP®/ASR OFF warning lamp

N69/4

Right front door control unit

A1/1e41

Electronic Stability Program warning lamp

N69/6

Right sliding door (E-LSTR) control unit (with CODE T55 (Electrical actuation for right sliding door))

A1/1e46

Parking brake indicator lamp

N69/7

Left sliding door control unit (E-LSTL) (with code T56 (Electrical actuation for left sliding door))

A1/1e47

Rear fog lamp indicator lamp

N73

Electronic ignition lock (EZS) control unit

A1/1e54

Coolant temperature warning lamp

N74

Driver assistance systems control panel control unit (with code EZ8 (PARKTRONIC))

A1/1e57

Front fog lamps indicator lamp

N80

Steering column tube module (MRM) control unit

A1/1e58

Engine diagnosis indicator lamp

N82/2

Battery management system control unit

A1/1e61

Tachograph indicator lamp (with CODE JD1 (Tachograph with digital technology))

N83/3

DC/DC converter control unit

A1/1e66

Tire pressure monitor warning lamp (with CODE RY2 (Tire pressure monitor))

N83/11

Alternating current charger for high-voltage battery

A1/1e67

Low beam indicator lamp

N87/2

Radio (Audio) (with CODE EN6 (Audio 10) or CODE EN7 (Audio 15))

A1/1e70

Power steering warning lamp

N88/1

Tire pressure monitor (TPM [RDK]) control unit (with code RY2 (Tire pressure monitor (TPM)))

A1/1e75

12 V battery warning lamp

N112/9

HERMES control unit (with code JH3 (Communication module (LTE) for digital services))

A1/1e76

Battery reserve warning lamp

N127

Drive train control unit

A1/1e77

High-voltage battery warning lamp

S98

Air conditioning control and operating unit (front & rear KLA)

A1/1p8

Speedometer

CAN B

Interior CAN

A1/1p13

Multifunction display

CAN E

Chassis CAN

A1/1p19

Display of power consumption and charge

CAN L

Hybrid CAN

A1/1s1

Reset button

LIN 1

Instrument panel LIN

A1/1s2

Menu button

LIN B13

Roof LIN

A1/1s3

Instrument, switch and controls illumination button, bright

LIN B15

Battery sensor LIN

A1/1s4

Instrument, switch and controls illumination button, dark

O

Optional

A76

Left front reversible emergency tensioning retractor (with CODE JP1 (PRE-SAFE))

S

Default

A76/1

Right front reversible emergency tensioning retractor (with CODE JP1 (PRE-SAFE))

Electric vehicle instrument cluster control unit, function

Instrument cluster, overview

A1/1

Instrument cluster (KI) control unit

A1/1s1

Reset button

A1/1s2

Menu button

A1/1s3

Instrument, switch and controls illumination button, bright

A1/1s4

Instrument, switch and controls illumination button, dark

S54.30-4610-75

Electric vehicle instrument cluster control unit, function

Multifunction display (base screen), overview

1

Charge level (in %)

2

High-voltage battery symbol

3

Trip distance

4

Total distance

5

Time

6

"READY" symbol (vehicle ready to drive)

7

Drive range/recuperation level

8

Drive program ("C", "E", "E+")

9

Outside temperature

10

Available output (segment display 1 to 3 bars)

11

Remaining range

S54.30-A002-11

Function requirements, general

Circuit 30

Circuit 15 ON

General function

The instrument cluster notifies the driver of all dynamic and static driving conditions as well as about the current condition of the systems installed in the vehicle. In the event of faulty vehicle functions or functions relevant to safety, corresponding warnings are issued via the instrument cluster.

To convey the information to the driver the instrument cluster is equipped with the following displays:

Permanent displays (e. g. speed, power availability display, charge level of high-voltage batteries in %)

Indicator lamps (green, yellow or blue) (e.g. turn signals, high beams)

Warning lamps (red) (e.g.  high-voltage battery warning, regenerative brake system fault)

Multifunction display (e.g.  status displays, odometer, menu sequence)

The instrument cluster has three indicators:

Speedometer on the left side

Power consumption and charging display on the right side

Multifunction display in the center

The default position of the pointer in the power consumption and charging display after system start is the "0" between "Charge" and "Economy".

The power consumption and charging display is split between "Charge", "Economy" and "Boost".

"Charge":

Recuperation energy is shown in the "Charge area". The further that the pointer moves to the left, the more energy that has been gained back.

"Economy"/"Boost":

Energy is drawn off of the high-voltage batteries in the "Economy" or "Boost" ranges. The further that the pointer moves to the right, the more energy that is being consumed.

Information can be called up in the multifunction display using the buttons on the instrument cluster, e.g.:

Present consumption in kWh/100 km using a bar graph

Composite mileage in kWh/100 km

Maximum charging current limit in amps

Time

Outside temperature

Total distance and trip distance

High-voltage battery symbol and charge level

Remaining range

Available output (segment steps: 1 to 3 bars)

Drive program ("C", "E", "E+")

Drive range/recuperation level

"READY" symbol (vehicle ready to drive)

Digital speed display

Trip computer

Charge screen

Menu, maximum charging current

Workshop menu

The instrument cluster (IC) control unit makes the following functions possible:

Activate instrument cluster (IC) control unit.

Operation

Indicator and warning lamp test

Control and warning messages

Display operating states.

Comfort displays

Trip computer

Activate instrument cluster (IC) control unit

The multifunction display of the instrument cluster is activated by waking up the suspension CAN or interior CAN, e.g. by:

Unlocking the vehicle through radio frequency

Driver door opened

Changing the status of circuit 15

After bus idle, the instrument cluster (IC) control unit remains active for t = 30 s. If there is a fault, this time is extended to t = 120 s.

The electronic ignition lock (EZS) control unit sends the terminal status of circuit 15 over the chassis CAN to the instrument cluster (IC) control unit.

Operation

The menu button (A1/1s2) and the reset button (A1/1s1) on the instrument cluster are used to select a menu.

Using the button "Instrument, switch and controls illumination, bright" (A1/1s3) and the button "Instrument, switch and controls illumination, dark" (A1/1s4), the menu is changed.

All functions are arranged in a list. Using the menu button (press briefly), you can scroll forward through the list. You can jump back with a long press.

Indicator and warning lamp test

The indicator and warning lamp test is run automatically each time circuit 15 is switched on.

For this, all indicator and warning lamps, except the indicator lamps for the exterior lighting and turn signal light, are actuated.

The electronic ignition lock (EIS) control unit sends the terminal status of circuit 15 over the chassis CAN to the instrument cluster (IC) control unit.

The indicator lamp tests end once the vehicle is started.

Control and warning messages

The instrument cluster informs the driver about the functionality and status of the installed vehicle systems.

Safety-relevant system activities or system malfunctions are shown to the driver in the form of control and warning messages in the instrument cluster.

The following display options are provided for this purpose:

Indicator lamps (green, yellow or blue)

Warning lamps (red)

Multifunction display (text/graphic displays)

The instrument cluster (IC) control unit is connected to the on-board electronics via the suspension CAN (CAN E) and interior CAN (CAN B).

Requests to output indicator and warning messages from control units which are connected to one of the following CANs are transmitted to the instrument cluster (IC) control unit:

Interior CAN

Chassis CAN

The powertrain control unit transmits requests for control units that are connected to one of the following CANs to output control and warning messages to the instrument cluster (IC) control unit via the suspension CAN:

Electric drive CAN (CAN ED)

Hybrid CAN (CAN L)

The electronic ignition lock control unit (EZS) transmits requests for control units connected to the front-end CAN (CAN G) to output control and warning messages to the instrument cluster (IC) control unit via the suspension CAN.

Display operating conditions, general

The operating conditions display provides the driver with permanent information about the current operating conditions of the vehicle.

The "display operating conditions" function comprises the following subfunctions:

Display of vehicle speed

Display of output

Display of available output

Display of travel distance

Display of charge level

Display of drive range and recuperation level

Display of drive programs

Display of vehicle speed

The vehicle speed is calculated on the basis of the wheel speeds.

The Electronic Stability Program (ESP) control unit (N30/4) calculates the vehicle speed from the wheel speeds and transmits the calculated vehicle speed to the instrument cluster (IC) control unit via the suspension CAN.

The instrument cluster (IC) control unit compares this with the internally stored speedometer characteristic and actuates the speedometer (A1/1p8) accordingly via a stepper motor.

Display of output

The currently required power is displayed via the power consumption and charging display (A1/1p19).

The powertrain control unit (N127) receives information from the accelerator pedal module (B37/4) about the position of the accelerator pedal and from this calculates the currently required power. The information is forwarded to the instrument cluster (IC) control unit via the suspension CAN and displayed in the power consumption and charging display.

Display of available output

The three displayed bars at the top right in the multifunction display (segment steps: 1 to 3 bars) represent the current available output from the high-voltage batteries for the entire vehicle. With three bars, the vehicle can be heated, air-conditioned and accelerated at full power. If only one bar is displayed, only a reduced output is therefore available for the consumers. In normal operation, full output provision can be expected.

The following cases are exceptions in which the available output can be impaired:

Low charge level of high-voltage batteries (message is displayed in the instrument cluster)

Component part protection (example: torque limitation due to high temperature)

High voltage part failure

Extreme outside temperatures

Display of travel distance

The instrument cluster (IC) control unit uses the wheel speeds to calculate the traveled distance, taking the tire circumference into consideration.

The tire size is coded via the vehicle diagnosis system.

The total distance is displayed in the multifunction display of the instrument cluster. The maximum displayed counter reading of the main odometer reading is 9.999.999. It then changes back to "0". However, the actual kilometer reading is still counted and stored continually in the instrument cluster (IC) control unit's non-volatile memory. This memory ensures that the counter reading is retained for at least 5 years even when the on-board electrical system battery (G1) is disconnected.

The trip distance is displayed in the multifunction display of the instrument cluster. The maximum displayed counter reading of the trip distance is 9999.9. If this value is reached, the figure returns to "0". The current trip distance is also stored in the nonvolatile memory of the instrument cluster (IC) control unit.

Display of charge level

The high-voltage battery charging is displayed via the charge level display in the multifunction display.

Information on the charge level of the high-voltage batteries is supplied by the battery management system control unit (N82/2) on the hybrid CAN (CAN L). The powertrain control unit forwards this information to the instrument cluster (IC) control unit via the suspension CAN (CAN E).

Display of drive range and recuperation level

Drive range and recuperation information is shown in the drive range/recuperation level display in the multifunction display of the instrument cluster.

The drive range is selected by the selector lever and the recuperation level is selected by the gearshift paddles on the steering wheel.

Further information is available in the separate function description "Recuperation function".

Display of drive programs

The selected drive program (selected using the drive program button (N72/1s6) in the center console) is displayed at the bottom right in the drive program display in the multifunction display of the instrument cluster.

Further information can be found in the separate function description "Electric vehicle function".

Comfort displays in general

The comfort displays provide a quick overview of the following information:

Display of outside temperature

Display of time

Instrument cluster scale illumination

Display of outside temperature

The outside temperature is detected by the outside temperature sensor (B14).

The signal acquisition and actuation module (SAM) control unit directly reads in signals from the outside temperature sensors, calculates the outside temperature and transmits this to the instrument cluster (IC) control unit via the suspension CAN. The outside temperature is displayed in the multifunction display in °C or °F to match the country specification.

In order to be able to show the actual outside temperature, the following parameters must also be considered:

Vehicle speed (falsification of value through air stream)

If the vehicle is stationary, the measured temperature can differ considerably from the outside temperature. The outside temperature is therefore only included in the closed-loop control if the vehicle speed is greater than or equal to 30 km/h for a period of at least 30 seconds. At speeds lower than 30 km/h and when the ignition is being switched on and off, the last measured temperature value is used.

Display of time

The time is displayed in the digital clock in the multifunction display of the instrument cluster.

The time always synchronizes itself to the radio (Audio) (N87/2). The radio (Audio) receives GPS signals (GPS: Global Positioning System), evaluates these and transmits information regarding the time to the instrument cluster (IC) control unit via the interior CAN.

Instrument cluster scale illumination

The scale illumination is switched on when the instrument cluster (IC) control unit is activated. The brightness is automatically adapted to the ambient brightness (day/night) by the instrument cluster (IC) control unit.

In darkness, the brightness can also be adjusted by pressing the following buttons on the instrument cluster:

Instrument, switch and controls illumination button, bright (A1/1s3)

Instrument, switch and controls illumination button, dark (A1/1s4)

The instrument cluster (IC) control unit controls the brightness of all display elements accordingly.

Trip computer function, general

The trip computer offers data and information regarding energy consumption after reset, average energy consumption, present consumption, distance and remaining range.

The trip computer provides the following display screens:

"After start" (short-distance memory)

"After reset" (long-distance memory)

The information displayed refers to the point in time of the last reset of the short-distance memory ("After start") or of the long-distance memory ("After reset").

The "After start" or "After reset" information is shown on the multifunction display (A1p13) of the instrument cluster as follows:

Distance traveled

Present consumption

Average energy consumption

The trip computer function includes the following partial functions:

Display of distance after start/reset

Display of present consumption and average consumption

Display reset.

Display of distance after start/reset

The travel distance is calculated on the basis of the wheel speeds.

The Electronic Stability Program (ESP) control unit (N30/4) transmits information about the wheel speeds to the instrument cluster (IC) control unit via the suspension CAN (CAN E).

The instrument cluster (IC) control unit calculates the traveled distance from the wheel speeds.

The "After start" distance is displayed in a range from 0 to 9,999 km.

The units can be changed in the "Setup" menu in the "Display" submenu. The distance unit can be changed from "km" to "miles" in the "Distance" display window.

The "After reset" travel distance is calculated in the same way as the "After start" travel distance. The "After reset" distance is displayed in a range from 0 to 9,999 km.

Depending on the settings in the instrument cluster (IC) control unit or the coded national version, the distance is displayed in:

Kilometers, (e.g Economic Commission for Europe (ECE), Japan)

Miles, (e.g. USA, Australia)

Display of present consumption and average consumption

The drive train control unit (N127) sends information on energy consumption to the instrument cluster (IC) control unit over the suspension CAN.

The trip computer determines the following information from this data:

Present consumption, composite mileage

Travel distance covered "After start" or "After reset"

Depending on the settings (Kilometers/Miles) and national version coding of the instrument cluster (IC) control unit, energy consumption is displayed in:

kWh/100 km (kilowatt hours per 100 kilometers)

mpkWh (miles per kilowatt hours)

The present consumption is displayed together with the range. The display is shown as a numerical value or in the form of a bar.

Display of remaining range

The estimated remaining range is calculated from the ratio between the current charge level of the high-voltage batteries and the average energy consumption.

Display reset

The trip computer is reset in the "Reset values" menu by pressing the following buttons on the instrument cluster:

Menu button (A1/1s2)

Reset button (A1/1s1)

Overview of system components of electric vehicle instrument cluster control unit

GF54.30-S-9899TRE

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