az8370s001002a

Connect stationary heater control module

Typ az · temat 83.70 · wersja 0103 · 2003-06-24

Dotyczy: MODEL 638.094 /194 with ENGINE 611.980 mit serienmäßigem Zuheizer und manueller Heizung'

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 83 Klimatyzacja › 83.70 Ogrzewanie w czasie postoju, dodatkowe, nagrzewnica dodatkowa — Seria 611 (modele 980) · Seria 638 (modele 094, 194)

EinPAS 39 Ogrzewanie/ wentylacja/ chłodzenie › 39.25 Ogrzewanie postojowe/ ogrzewanie dodatkowe › 39.25.3 Pofabryczny montaż/przebudowa — Seria 611 (modele 980) · Seria 638 (modele 094, 194)

AZ83.70-S-0010-02A

Connect stationary heater control module

Connect stationary heater control module

S83.70-0046-11

Stationary heater control module summary

1 STH control module

2 Blower actuation wiring strand
(wire colors black/red, black/violet and black)

3 Line rt/ws (red/white) (+ c. 30)

4 Wiring harness for recirculation pump actuation
(line colors brown, black/white (br, sw/ws)

5 Timer wiring strand
(wire colors red, yellow and brown)

6 Heater adapter cable

Attach cables and wiring strands to existing cables and wiring strands using cable straps when routing. Avoid chafing points, if necessary install chafe guard. Cut off or tie back excess wires and leads.

1 Determine water pump relay (K103) at firewall of driver's seat frame.

Take wiring diagram as aid and identify relay according to colors of connection lines

2 Remove green/red wire from water pump relay water pump relay plug connection 30 and cut off plug connection.

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3 Cut black/white (sw/sw) wire of recirculation pump control wiring harness (4) to correct length to reach relay socket of water pump relay.

4 Insert black/white (sw/sw) wire and green/red (gn/rt) wire for water pump relay into plug connector and connect wires to plug location 30 of water pump relay.

5 Insulate brown (br) wire of recirculation pump control wiring harness (4) and tie back.

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Connect stationary heater control module

S83.70-0077-01

6 Connect red/white (rt/ws) wire (3) of stationary heater control module (1) to battery positive pole connection terminal using auxiliary fuse box (17).

Do not cut cable to positive battery terminal too short, pay attention to battery location. If necessary, cut cable to length and attach after installing battery.

7 Use 25 A fuse and connect cable with auxiliary fuse holder to existing cables near seat box.

Connect stationary heater control module

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8 Route blower (2) wiring strand with black, black/red and black/violet wires and timer (5) wiring strand with red, yellow and brown wires out of seat box to driver's side wheelhouse beneath floor covering.

9 Make two 4 mm2 extension cables from driver's side wheel arch to air conditioning pushbutton control module installation location.

10 Make 0.5 mm2 extension cable from driver's side wheelhouse to ATA control module installation location.

Connect stationary heater control module

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11 Fit receptacles to blower (2) wiring strand wires and insert wires into a 3-pin connector (10).

12 Attach plug contacts to extension wires.

13 Insert 4 mm 2 extension leads (7, 8) for black/violet (sw/vi) and black (sw) wires (11, 12) into connector housing (9).

14 Insert 0.5 mm2 extension wire (14) for black/red (13) wire into connector housing (9).

Mark 4 mm2 extension wires in accordance with assigned wire in order to prevent confusion.

15 Attach plug to plug housing and route extension wires beneath instrument panel to connection points.

Connect stationary heater control module

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16 Remove 5-pin connector (15) from AC pushbutton control module.

17 Disconnect black/yellow (sw/ge) wire (23) from chamber 1 of 5-pin connector and cut off connector

18 Attach plug connector to 4 mm2 black (sw) extension lead (8) and insert extension lead into chamber 1 of 5-pin connector in place of disconnected lead.

19 Reconnect 5-pin connector to air conditioning pushbutton control module.

20 Connect 4 mm2 black/violet (sw/vi) extension lead (7) to disconnected black/yellow (sw/ge) wire (23).

Connect stationary heater control module

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21 Remove 21-pin connector (16) from ATA control module (24) in passenger footwell.

22 Install insert sleeve on 0.5 mm2 black/red (sw/rt) extension lead and insert extension lead into chamber 15 of 21-pin connector

The illustration shows the line inlet side of the 21-pin connector.

23 Reconnect 21-pin connector to ATA control module.

Connect stationary heater control module

S83.70-0056-01

24 Route timer wiring (22) strand (19) to entrance via driver's side wheelhouse.

25 Attach 4-pin connector (21) to timer wiring strand coming from control module and connector housing (20) to timer (19) wiring strand:

Attach receptacles and plug connections to the wires.

Insert wires into connector and connector housing in accordance with timer connection pin assignments.

Timer connection pin assignments

Plug-in position Wire

1 rt (red) (+ c. 30)

2 ge (yellow) (timer/water heater control line)

3 br (brown) ()

4 bl (blue) (remote control, optional)

The illustration shows the lead inlet side of the connector and the connector housing.Plug-in position 4 remains free and is intended for connecting the remote control option.

26 Attach connector to connector housing and attach connector to existing wires or wiring strands in wheel arch area together with blower connector.

Connect stationary heater control module

S83.70-0049-01

27 Cut off heater booster (18) standard connector and fit heater adapter cable (6).