51c | Service connection of high-pressure line |
52b | Service connection of low-pressure line |
P83.30-A034-05
Warning | Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | |
Topical note | Procedure for a damaged or leaky air conditioning system | ||
Topical note | Protect air conditioning circuit and components from moisture when carrying out repair work | ||
Notes on handling refrigerant R134a | |||
Draining | |||
1 | Open hood. | Model 461 (except 461.332/334) | |
Model 461 (except 461.332/334/339) | |||
2 | Unscrew plugs of service connections (51c, 52b). | ||
3 | Connect filler connections of air conditioning service unit to corresponding service connections. | ||
| 000 588 04 82 00 Air conditioning service unit R134a | ||
Connect filler connection with blue connector to service connection of low-pressure line (52b). | |||
Connect filler connection with red connector to service connection of high-pressure line (51c). | |||
4 | Extract refrigerant. | When operating the air conditioning service unit, proceed in accordance with the operator's manual from the manufacturer. | |
5 | Note down amount of extracted refrigerant and compressor oil. | ||
| Check | ||
6 | Check specifications for replacing refrigerant reservoir. | Model 461 (except 461.332/334) | |
If the vehicle is older than 5 years, the refrigerant is soiled, the refrigerant compressor has blocked or the refrigerant circuit is damaged: | |||
| |||
Replace the fluid reservoir. | |||
| |||
| |||
Evacuate | |||
7 | Clean refrigerant and evacuate refrigerant circuit. | ||
8 | Conduct vacuum test using air conditioning service unit. | ||
Filling | |||
9 | Add new compressor oil to the refrigerant circuit according to the oil filling capacity noted during extraction. | ||
| Compressor oils (specification 362.1) | ||
Replace extracted refrigerant oil volume with new compressor oil. | |||
Note additional quantities of oil to be added when replacing refrigerant circuit components. | |||
Total filling capacity for compressor oil in new system (in refrigerant compressor) | |||
Compressor oil refill quantity when replacing condenser | |||
Compressor oil refill quantity when replacing fluid reservoir | |||
Top-up quantity of compressor oil when replacing a coolant line | |||
Compressor oil refill quantity when A/C system drains suddenly (line break) | |||
10 | Fill the air conditioning system. | Filling capacity for refrigerant | |
| Check | ||
11 | Conduct pressure test using air conditioning service unit. | ||
12 | Disconnect filler connections of air conditioning service unit from service connections (51c, 52b). | ||
13 | Attach plugs of service connections (51c, 52b). | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
14 | Perform engine test run and check air conditioning system for proper operation. | ||
15 | Close hood. | Model 461 (except 461.332/334) | |
Model 461 (except 461.332/334/339) |
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02 except code HH7/Y61/Y64/Y65, | Model 461.330/333/339 with code H02+HH7 except code YW5, | ||
BF83.30-P-1001-01A | Filling capacity for refrigerant | Refrigerant R134a | g | 975 | 2600 |
Sheet | |||||
Refrigerant R1234yf | g | - | - | ||
Sheet | - | - | |||
Air conditioning |
Number | Designation | Model 461.330/333/339 with code H02+HH7+YW5, | Model 461.330/333/339/343/392 with code H02+Y61 except code Y64/Y65, | ||
BF83.30-P-1001-01A | Filling capacity for refrigerant | Refrigerant R134a | g | 1200 | 735 |
Sheet | |||||
Refrigerant R1234yf | g | - | - | ||
Sheet | - | - | |||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y64 except code HH7/Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y64, | ||
BF83.30-P-1001-01A | Filling capacity for refrigerant | Refrigerant R134a | g | 925 | 685 |
Sheet | |||||
Refrigerant R1234yf | g | - | - | ||
Sheet | - | - | |||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y65 except code Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y65, | ||
BF83.30-P-1001-01A | Filling capacity for refrigerant | Refrigerant R134a | g | - | - |
Sheet | - | - | |||
Refrigerant R1234yf | g | 850 | 640 | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.202/236/237 | Model 463.204/207/208/215/218/220/221/224/225/227/228/230/231/235/238/300/304/307/308/315/318/320/321/324/325/327/328/330/331/335/338 | ||
BF83.30-P-1001-01A | Filling capacity for refrigerant | Refrigerant R134a | g | 1000 | 1000 |
Sheet | |||||
Refrigerant R1234yf | g | - | - | ||
Sheet | - | - | |||
Air conditioning |
Number | Designation | Model 463.206/209/232/233/240/243/244/245/246/247/249/250/254/270/271 | Model 463.241/248 | ||
BF83.30-P-1001-01A | Filling capacity for refrigerant | Refrigerant R134a | g | 1050 | 1180 |
Sheet | |||||
Refrigerant R1234yf | g | - | - | ||
Sheet | - | - | |||
Air conditioning |
Number | Designation | Model 461 (except 461.330/332/333/334/339/343/392) | Model 461.302/304/331/342/344/345/346 | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 120 | 170 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.305/340 | Model 461.323/328/329/337/338/341/367/368 | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 170 | - |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | - | ||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02 except code HH7/Y61/Y64/Y65, | Model 461.330/333/339 with code H02+HH7 except code YW5, | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 170 | 170 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339 with code H02+HH7+YW5, | Model 461.330/333/339/343/392 with code H02+Y61 except code Y64/Y65, | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 170 | 170 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y64 except code HH7/Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y64, | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 170 | 170 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y65 except code Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y65, | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 170 | 170 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.202/236/237 | Model 463.204/207/208/215/218/220/221/224/225/227/228/230/231/235/238/300/304/307/308/315/318/320/321/324/325/327/328/330/331/335/338 | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 140 | 120 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.206/209/232/233/240/243/244/245/246/247/249/250/254/270/271 | Model 463.241/248 | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 120 | 120 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.272/273 | Model 463.309/332/333 | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 140 | 120 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.322/323 | Model 463.346 1# | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 170 | 140 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | - | ||
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.346 2# | ||
BF83.30-P-1002-01A | Total filling capacity for compressor oil in new system (in refrigerant compressor) | Compressor oil | cm3 | 140 |
Compressor oil, with refrigerant compressor DENSO 7SES17 | cm3 | - | ||
Compressor oil, with refrigerant compressor DENSO 7SEU17C | cm3 | - | ||
Sheet | ||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02 except code HH7/Y61/Y64/Y65, | Model 461.330/333/339 with code H02+HH7 except code YW5, | ||
BF83.30-P-1003-01A | Compressor oil refill quantity when replacing condenser | Compressor oil | cm3 | 20 | 20 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339 with code H02+HH7+YW5, | Model 461.330/333/339/343/392 with code H02+Y61 except code Y64/Y65, | ||
BF83.30-P-1003-01A | Compressor oil refill quantity when replacing condenser | Compressor oil | cm3 | 20 | 20 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y64 except code HH7/Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y64, | ||
BF83.30-P-1003-01A | Compressor oil refill quantity when replacing condenser | Compressor oil | cm3 | 20 | 20 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y65 except code Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y65, | ||
BF83.30-P-1003-01A | Compressor oil refill quantity when replacing condenser | Compressor oil | cm3 | 20 | 20 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.202/236/237 | Model 463.204/207/208/215/218/220/221/224/225/227/228/230/231/235/238/300/304/307/308/315/318/320/321/324/325/327/328/330/331/335/338 | ||
BF83.30-P-1003-01A | Compressor oil refill quantity when replacing condenser | Compressor oil | cm3 | 20 | 20 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.206/209/232/233/240/243/244/245/246/247/249/250/254/270/271 | Model 463.241/248 | ||
BF83.30-P-1003-01A | Compressor oil refill quantity when replacing condenser | Compressor oil | cm3 | 20 | 20 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02 except code HH7/Y61/Y64/Y65, | Model 461.330/333/339 with code H02+HH7 except code YW5, | ||
BF83.30-P-1004-01A | Compressor oil refill quantity when replacing fluid reservoir | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339 with code H02+HH7+YW5, | Model 461.330/333/339/343/392 with code H02+Y61 except code Y64/Y65, | ||
BF83.30-P-1004-01A | Compressor oil refill quantity when replacing fluid reservoir | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y64 except code HH7/Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y64, | ||
BF83.30-P-1004-01A | Compressor oil refill quantity when replacing fluid reservoir | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y65 except code Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y65, | ||
BF83.30-P-1004-01A | Compressor oil refill quantity when replacing fluid reservoir | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.202/236/237 | Model 463.204/207/208/215/218/220/221/224/225/227/228/230/231/235/238/300/304/307/308/315/318/320/321/324/325/327/328/330/331/335/338 | ||
BF83.30-P-1004-01A | Compressor oil refill quantity when replacing fluid reservoir | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.206/209/232/233/240/243/244/245/246/247/249/250/254/270/271 | Model 463.241/248 | ||
BF83.30-P-1004-01A | Compressor oil refill quantity when replacing fluid reservoir | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02 except code HH7/Y61/Y64/Y65, | Model 461.330/333/339 with code H02+HH7 except code YW5, | ||
BF83.30-P-1005-01A | Top-up quantity of compressor oil when replacing a coolant line | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339 with code H02+HH7+YW5, | Model 461.330/333/339/343/392 with code H02+Y61 except code Y64/Y65, | ||
BF83.30-P-1005-01A | Top-up quantity of compressor oil when replacing a coolant line | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y64 except code HH7/Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y64, | ||
BF83.30-P-1005-01A | Top-up quantity of compressor oil when replacing a coolant line | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y65 except code Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y65, | ||
BF83.30-P-1005-01A | Top-up quantity of compressor oil when replacing a coolant line | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.202/236/237 | Model 463.204/207/208/215/218/220/221/224/225/227/228/230/231/235/238/300/304/307/308/315/318/320/321/324/325/327/328/330/331/335/338 | ||
BF83.30-P-1005-01A | Top-up quantity of compressor oil when replacing a coolant line | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.206/209/232/233/240/243/244/245/246/247/249/250/254/270/271 | Model 463.241/248 | ||
BF83.30-P-1005-01A | Top-up quantity of compressor oil when replacing a coolant line | Compressor oil | cm3 | 10 | 10 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02 except code HH7/Y61/Y64/Y65, | Model 461.330/333/339 with code H02+HH7 except code YW5, | ||
BF83.30-P-1006-01A | Compressor oil refill quantity when A/C system drains suddenly (line break) | Compressor oil | cm3 | 40 | 40 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339 with code H02+HH7+YW5, | Model 461.330/333/339/343/392 with code H02+Y61 except code Y64/Y65, | ||
BF83.30-P-1006-01A | Compressor oil refill quantity when A/C system drains suddenly (line break) | Compressor oil | cm3 | 40 | 40 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y64 except code HH7/Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y64, | ||
BF83.30-P-1006-01A | Compressor oil refill quantity when A/C system drains suddenly (line break) | Compressor oil | cm3 | 40 | 40 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 461.330/333/339/343/392 with code H02+Y65 except code Y61, | Model 461.330/333/339/343/392 with code H02+Y61+Y65, | ||
BF83.30-P-1006-01A | Compressor oil refill quantity when A/C system drains suddenly (line break) | Compressor oil | cm3 | 40 | 40 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.202/236/237 | Model 463.204/207/208/215/218/220/221/224/225/227/228/230/231/235/238/300/304/307/308/315/318/320/321/324/325/327/328/330/331/335/338 | ||
BF83.30-P-1006-01A | Compressor oil refill quantity when A/C system drains suddenly (line break) | Compressor oil | cm3 | 40 | 40 |
Sheet | |||||
Air conditioning |
Number | Designation | Model 463.206/209/232/233/240/243/244/245/246/247/249/250/254/270/271 | Model 463.241/248 | ||
BF83.30-P-1006-01A | Compressor oil refill quantity when A/C system drains suddenly (line break) | Compressor oil | cm3 | 40 | 40 |
Sheet | |||||
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