Remove/install lamp unit

AR82.10-P-4730TX

Remove/install lamp unit

27.7.10

 

Remove/install

1.1

Switch off the ignition and remove the transmitter key from the EZS control unit

On vehicles with code (615) Bi-xenon headlamp unit with integrated curve illumination

 On vehicles with code (889) Keyless go: Press keyless go start/stop button repeatedly until ignition is switched off. Remove the transmitter key from the vehicle and store at a location that is beyond the transmitter range

(at least 2 m).

2.1

Remove front section of fender liner in left or right front fender

If the left front lamp unit (E1) or the right front lamp unit (E2) is removed separately.

AR88.10-P-1310TX

3.1

Remove front bumper (1).

If the left front lamp unit (E1) and right front lamp unit (E2) are removed together.

AR88.20-P-2000TX

3.2

Detach front bumper (1).

If the left front lamp unit (E1) or the right front lamp unit (E2) is removed separately.

AR88.20-P-2000-01TX

 When removing the left front lamp unit (E1), detach the front bumper (1) on the left side of the vehicle. When removing the right front lamp unit (E2), detach the front bumper (1) on the right side of the vehicle.

 Installation: Adjust gap dimensions on front bumper (1). See: 

Gap dimensions on hoods, doors and lids

AR60.00-P-0700-01Y

Gap dimension for engine hood to bumper

*BE60.00-P-1001-01O



*110589035900



*129589032100

4.1

Attach adhesive tape (2), as shown, to front bumper (1)

If the left front lamp unit (E1) or the right front lamp unit (E2) is removed separately.

 Adhesive tape (2) for protection against damage to front bumper (1).

5.1

Remove bolt (3) and unhook telescopic nozzle (4) from left front lamp unit (E1) or right front lamp unit (E2)

For vehicles with code (600) Headlamp cleaning system

 Installation: Ensure that the telescopic nozzle (4) on the left front lamp unit (E1) or right front lamp unit (E2) is seated correctly.

6

Remove bolts (5) and pull the left front lamp unit (E1) or the right front lamp unit (E2) as far forward as possible until the electrical connectors on the rear of the left front lamp unit (E1) or the right front lamp unit (E2) are accessible

7

Detach electrical connectors from rear of left front lamp unit (E1) or right front lamp unit (E2)

 There are two electrical connectors each on the rear of the left front lamp unit (E1) or right front lamp unit (E2).

8

Install in the reverse order

9

Check adjustment of left front lamp unit (E1), right front lamp unit (E2), left front fog lamp and right front fog lamp, correct if necessary



Check and correct headlamp adjustment

AP82.10-P-8260TX

Number

Designation

Model
219

BE60.00-P-1001-01O

Gap dimension

Engine hood to fender

Dimension "A"

mm

3.5 (0.5)

Engine hood to headlamp

Dimension "B"

mm

4.0 (0.5)

Engine hood to bumper

Dimension "C"

mm

4.0 (0.5)

Engine hood to A-pillar

Dimension "Q"

mm

-

Fender/headlamps

Dimension "R"

mm

-

Bumper to headlamp (circumferential)

Dimension "S"

mm

-

Mounting rail, bumper to engine hood

Dimension "T"

mm

-

Mounting rail, bumper to engine hood

Dimension "U"

mm

-

See picture

AR60.00-P-0700-01Y