Remove/install lamp unit

AR82.10-P-4730Q

Remove/install lamp unit

20.11.2019

Model

209

When removing both lamp units

1

Screw

2

Thumb wheel

3

Screw

E1

Left front lamp unit

E2

Right front lamp unit

 

Remove/install

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

1

Withdraw ignition key

2

Open engine hood and move to vertical position

AR88.40-P-1000Q

3

Remove front bumper

Vehicles except code P98 (Black Series)

AR88.20-P-2000Q

Vehicles with code P98 (Black Series)

AR88.20-P-2000QBS

4

Unscrew screws (1, 3)

5

Disconnect plug connections from left front lamp unit (E1) or right front lamp unit (E2)

6

Remove left front lamp unit (E1) or right front lamp unit (E2)

 Carefully pull out towards the front.

 Installation: Align left front lamp unit (E1) or right front lamp unit (E2) so that the distances between the fender and the closed hood are equal.

7

Disconnect vacuum line from actuator

 With code 614 (Bi-xenon headlamps) and code 615 (Bi-xenon headlamps with active light function), the vacuum line is plugged into the bottom of the left front lamp unit (E1) or right front lamp unit (E2) (blind line).

8

Install in the reverse order

9

Adjust electrical zero position of headlamp range adjustment using STAR DIAGNOSIS

With code 614 (Bi-xenon headlamps), with code 615 (Bi-xenon headlamps with active light function).



AD00.00-P-2000-04A

10

Check adjustment of headlamps, adjust if necessary



AP82.10-P-8260P

11

Check headlamp cleaning system for proper function

With CODE 600 (headlamp cleaning system)