Remove/install xenon headlamp control unit

AR82.10-P-4632Q

Remove/install xenon headlamp control unit

20.11.2019

Model

209

with code 614 (Bi-xenon headlamps)

Model

209

with code 615 (Bi-xenon headlamps with active light function)

Shown with code 615 (Bi-xenon headlamps with active light function) on left side of vehicle, lamp unit removed

1

Bolts

2

Seal

E1

Left front lamp unit

E1n1

Xenon headlamp control unit

Shown with code 615 (Bi-xenon headlamps with active light function) on right side of vehicle, lamp unit installed

1

Bolts

E2

Right front lamp unit

E2n1

Xenon headlamp control unit

 

Remove/install

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

1.1

Remove left front lamp unit (E1)

Vehicles except code P98 (Black Series)

AR82.10-P-4730QA

 Only when removing the left xenon headlamp control unit (E1n1).

1.2

Remove front section of left fender liner in front fender

Vehicles with code P98 (Black Series)

AR88.10-P-1300P

 Only when removing the left xenon headlamp control unit (E1n1).

2.1

Remove front section of right fender liner in front fender

Vehicles except code P98 (Black Series)

AR88.10-P-1300P

 Only when removing the right xenon headlamp control unit (E2n1).

2.2

Remove right front lamp unit (E2)

Vehicles with code P98 (Black Series)

AR82.10-P-4730QA

 Only when removing the right xenon headlamp control unit (E2n1).

3

Remove bolt (1)

4

Carefully pry xenon headlamp control unit (E1n1) off left front lamp unit (E1) or xenon headlamp control unit (E2n1) off right front lamp unit (E2)

 Installation: Ensure that the seal (2) is seated correctly on the xenon headlamp control unit (E1n1) or xenon headlamp control unit (E2n1).

 Long wedge

*115589035900

5

Install in the reverse order

6

Perform adaptation of xenon headlamp control unit

Only when replacing the xenon headlamp control unit (E1n1 or E2n1).



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

7

Check headlamp setting and correct if necessary



AP82.10-P-8260P