Remove/install bulbs of headlamp unit

AR82.10-P-1201SC

Remove/install bulbs of headlamp unit

19.11.2019

Model

216.3

up to model year 2011

Modification notes

11.01.2007

Repair method for removal of both bi-xenon lights changed.

Shown on the left front lamp unit

1

Housing cover

E1

Left front lamp unit

E2

Right front lamp unit

2

Housing cover

E1e1

Left high beam/motorway spotlight (without code 610 (Night View Assist))

E2e1

Right high beam/motorway spotlight (without code 610 (Night View Assist))

3

Electrical connector

E1e3

Left standing and parking lamp

E2e3

Right standing and parking lamp

4

Standing and parking lamp socket

E1e5

Left turn signal lamp

E2e5

Right turn signal lamp

5

Housing cover

E1e9

Cornering illumination

E2e9

Cornering illumination

6

Bolts

E1e10

Left bi-xenon lamp with integral ignition module

E2e10

Right bi-xenon lamp with integral ignition module

7

Housing cover

E1e11

Left infrared lamp (with code 610 (Night View Assist))

E2e11

Right infrared lamp (with code 610 (Night View Assist))

Picture no., etc.

Work notes

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A


Do not touch the glass of the bulbs with your bare fingers; instead use a soft cloth that is free of oil and grease,
otherwise the bulbs can be damaged during operation due to overheating


Switch off the exterior lights before changing the bulbs
in order to avoid a short circuit

Connect Star Diagnosis and "move xenon bulb to removal position"

For changing left bi-xenon light with integrated ignition module (E1e10) or right bi-xenon light with integrated ignition module (E2e10).



AD00.00-P-2000-04A

Switch off ignition and withdraw transmitter key or Keyless Go start/stop button from the EZS control unit

 Keyless Go start/stop button only on vehicles with code 889 (KEYLESS-GO)

Remove/install windshield washer system washer fluid reservoir

Model 216.3 (except 216.386)

AR82.35-P-6000SY

 For changing left standing light and parking light (E1e3) and left turn signal light (E1e5).

Model 216.386

AR82.35-P-6000SX

 For changing left high beam/motorway spotlight (E1e1), cornering light (E1e9) and left infrared lamp (E1e11).

Remove/install headlamp cleaning system telescopic nozzle

AR82.15-P-6100SX

 To change left turn signal light (E1e5), remove left telescopic nozzle and place to one side with hose connected.

To change right turn signal light (E2e5), remove right telescopic nozzle and place to one side with hose connected

Remove/install lower engine compartment lining

Model 216.3 (except 216.376/379)

AR61.20-P-1105SX

 To change right standing light and parking light (E2e3) and right turn signal light (E2e5), remove front engine compartment lining.

Model 216.386

 To change left standing light and parking light (E1e3), left turn signal light (E1e5), right standing light and parking light (E2e3) and right turn signal light (E2e5), remove front engine compartment lining.

Remove/install fender liner in front fender

Model 216.376/379

 To change right standing light and parking light (E2e3) and right turn signal light (E2e5), remove front section of fender liner in right front fender.

To change left bi-xenon light with integrated ignition module (E1e10), remove front section of fender liner in left front fender.

Remove/install expansion reservoir

AR20.30-P-4950SX

 To change right bi-xenon light with integrated ignition module (E2e10), remove expansion reservoir and place to one side with lines connected

E1e1, E2e1

Left high beam/motorway spotlight, right high beam/motorway spotlight

On vehicles except code 610 (Night View Assist)

 Remove housing cover (2), turn high beam/motorway spotlight socket to left and remove. Pull left high beam/motorway spotlight (E1e1) or right high beam/motorway spotlight (E2e1) out of high beam/motorway spotlight socket.

E1e3, E2e3

Left standing light and parking light, right standing light and parking light

 Detach housing cover (5) and remove standing light and parking light socket (4). Pull left standing light and parking light (E1e3) or right standing light and parking light (E2e3) out of standing light and parking light socket (4).

E1e5, E2e5

Left turn signal light, right turn signal light

 Unscrew screws (6) from housing cover (7) and remove housing cover (7).
Remove left turn signal light (E1e5) from left front lamp unit (E1) or right turn signal light (E2e5) from right front lamp unit (E2).

E1e9, E2e9

Cornering illumination

 Detach housing cover (2), turn cornering light socket to left and remove.
Pull cornering light (E1e9 or E2e9) out of cornering light socket.

E1e10, E2e10

Left bi-xenon light with integrated ignition module, right bi-xenon light with integrated ignition module

 Detach housing cover (1), disconnect electrical connector (3), release mounting clip and pull out left bi-xenon light with integrated ignition module (E1e10) or right bi-xenon light with integrated ignition module (E2e10).

E1e11, E2e11

Left infrared lamp, right infrared lamp

On vehicles with code 610 (Night View Assist)

 Detach housing cover (2), turn infrared lamp socket to left and remove.
Pull left infrared lamp (E1e11) or right infrared lamp (E2e11) out of infrared lamp socket.