Removing, installing seal at rear of vario roof

AR77.50-P-4100G

Removing, installing seal at rear of vario roof

16.3.10



Removing

1

Remove C-pillar lining on Vario roof

AR68.30-P-4500G

2

Set mounting position with roof switch

 Switch on ignition. Vario roof remains in this position for 7 min after release of roof switch (stop function). The roof can be set to this position for another 7 minutes by pressing the roof switch again.

3

Remove screws (2) on inside of Vario roof

4

Pull seal (1) down and out from rail (3)

5

Unscrew screws (4) and remove plate (5)

6

Unscrew screws (6) and

Disconnect rail (3) from seal (1)

 Replace sealing profile (7) on

rail (3) if damaged

7

Disconnect seal (1) from flange on Vario roof

 Remove rest of sealing tape (6) on Vario roof

 If re-using, remove residue of sealing tape (6) on seal (1)



Installing

8

Press new sealing tape (8) on Vario roof as shown, and expose dowel openings (9)

 Apply sealing tape (8) in corner of Vario roof

9

Insert rail (3) in corner of seal (1) left and right

10

Lay seal (1) on Vario roof

12

Attach rail (3) with screws (6) to Vario roof

11

Install seal (10) in rail (3) and tighten screws (6)

 At the same time align rail (3) to Vario roof on side

13

Install seal (1) in rail (3)

 Use lubricating fluid for mounting seals

14

Fit screws (2) on Vario roof inside

 Note impact (arrow) to seal (1)

15

Install plate (5) on Vario roof corner

 Align seal (1)

16

Position seal (1) on flange on Vario roof and press in using plastic wedge

17

Pull sealing lip (11) forward under seal (1) using plastic wedge (arrow)

 Then rub seal (1) once more into place using plastic wedge

18

Install C-pillar lining on Vario roof

AR68.30-P-4500G

19

Open and close Vario-roof a number of times

20

Install in the reverse order

*BR00.45-Z-1010-06A

21

Perform rain test

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67