Remove/install cables for sliding roof in pop-up roof

AR77.20-S-0009E

Remove/install cables for sliding roof in pop-up roof

06.03.2020

Model

447.7/8

with code D27 (Electric tilting/sliding glass sunroof)

with code ZK9 (Lifting roof hatch)

Model

447.8

with code D27 (Electric tilting/sliding glass sunroof)

with code ZK0 (EASY UP pop-up roof, electric)

1

Screw

2

Bracket

3

Driven gear

4

Pilot bushing

5

Pilot bushing

6

Slide rails

Shown on the right side of the sliding roof panel

7

Cable

8

Sliding block

9

Sliding block

 Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove sliding roof.

AR77.20-S-0020E

2

Remove wind deflector.

AR77.20-S-0007E

3

Remove screws (1).

4

Remove holder (2).

5

Remove power output gear (3).

 Installation: Check power output gear (3) for damage.

If damage is present:



replace power output gear (3), pilot bushings (4, 5) and cables (7).

6

Remove pilot bushings (4, 5).

 To do so, unclip pilot bushings (4, 5) using a suitable tool.

 Installation: Check pilot bushings (4, 5) for damage.

If damage is present:



replace power output gear (3), pilot bushings (4, 5) and cables (7).

7

Remove sliding sunroof frame.

AR77.20-S-0008E

8

Remove slide rails (6).

 Installation:
Align sliding blocks (8, 9) as shown.
If this is not observed, it is not possible to install the slide rails (6) correctly.

 To do so, remove slide rails (6) from the sliding blocks (8, 9) and cables (7).

 Installation: Lightly grease contact areas where the slide rails (6) and sliding blocks (8, 9) come into contact.

Long-life grease

*BR00.45-Z-1001-06A

9

Remove cables (7).

 To do so, unclip cables (7) from sliding blocks (8).



Check

10

Check respective sliding blocks (8, 9) for damage.

If a sliding block (8, 9) is damaged,



replace the sliding roof panel.



Clean

11

Clean the pilot bushings (4, 5).

Assembly cleaner

*BR00.45-Z-1028-04A

12

Clean the slide rails (6).

Assembly cleaner

*BR00.45-Z-1028-04A

13

Clean respective sliding blocks (8, 9).

Assembly cleaner

*BR00.45-Z-1028-04A

14

Install in the reverse order.

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01