P72.20-2743-09
1 Screw
2 Screw
3 Liftgate hinge
6 Liftgate hinge
7 Screw
4 Rear-end door
5 Screw
| Remove | ||
1 | Open liftgate (4) | ||
2 | Remove rear roof frame trim | ||
3 | Mark position of door hinges (3, 6) in relation to rear-end door (4) and to body | Do not remove both door hinges (3, 6) simultaneously; reinstall removed door hinge (3 or 6) before removing second door hinge (3 or 6) | |
4 | Center punch bolts (5, 7) from bottom and drill out carefully | When drilling out do not damage roof paneling, otherwise it must be replaced. | |
Aid of helper required when drilling out second bolt (5, 7). Only drill out bolts (5, 7) until bolt head can be taken off from top. | |||
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Cordless drill/driver, cordless drill | |||
Wet/dry vacuum cleaner | |||
5 | Remove bolts (1, 2) from door hinge (3, 6) and take off door hinge (3, 6) | Aid of helper required for holding rear-end door (4) | |
| Install | ||
6 | Instead of bolts (5, 7) fix two M6 nuts in place on door hinge (3, 6) from the top | Use, for example, instant adhesive to fix the two M6 nuts in place. | |
7 | Align door hinge (3, 6) and screw in suitable M6 bolts up to stop from bottom | Observe length of M6 bolts; if M6 bolts are too long, they can hit against the roof paneling and damage it. | |
Aid of helper required for holding rear-end door (4) Counterhold M6 nuts with open end wrench from top (A arrows). | |||
8 | Align rear-end door (4) on door hinge (3, 6) and screw in bolts (1, 2) yo to stop | Aid of helper required for holding rear-end door (4) | |
9 | Align door hinge (3, 6) to markings previously made and screw in M6 bolts and bolts (1, 2) | Installation: Check gaps on rear-end door (4), adjust if necessary. See: | |
Adjust rear-end door | |||
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10 | Install rear roof frame trim |
Rear-end door
Number | Designation | Model | |
BA72.20-P-1005-02F | Bolt, hinge of rear-end door upper section to body | Nm | 12 |
BA72.20-P-1006-02F | Bolt, hinge to glass pane | Nm | 12 |
Twist drill bit set
450 589 01 70 00