Disassemble/assemble rear-end door (right door wing)

AR72.20-D-2411FA

Disassemble/assemble rear-end door (right door wing)

13.5.15

Model

909

Shown on model 909.6

1

Top closing wedge

8

Lower door trim

15

Door lock

2

Bolts

9

Screw

16

Rivet

3

Screw

10

Door catch

17

Closing wedge, bottom

4

Hinge

11

Mounting console (on MODEL 909.6 with CODE W54 (Two-wing rear-end door, 270 degrees))

18

Outer door handle

7

Inside door opener

12

Tapping plate

19

Screw

MODEL 909.8, shown with CODE V31 (Window pillar paneling)

8

Lower door trim

20

Door trim (with CODE V31 (Window pillar paneling))

21

Door retaining belt

 

Disassemble/assemble

1

Remove inside door opener (7)

AR72.20-D-4075F

2

Remove door retainer seat belt buckle (21) from rear-end door

Model 909.8

AR72.20-D-2404F

3

Remove bottom door trim (8) from rear-end door

Model 909.6/8

Model 909.8

AR72.20-D-6615F

4

Remove upper door paneling (20) from rear door

Model 909.8
with code V31 (Window pillar panelling)

5

Remove door lock (15)

AR72.20-D-4055F

6

Unscrew bolt (19) for exterior door handle (18)

 Model 909.6
Model 909.8Bolt, door handle to rear-end door

*BA72.20-N-1007-01A

7

Slide the outer door handle (18) toward the right until the 3 catches disengage on the inside and remove outer door handle (18)

8

Drill out rivets (16)

 Remove remains of rivets.

9

Remove lower closing wedge (17)

10

Unscrew bolts (2) and remove upper closing wedge (1)

 Model 909.6
Model 909.8Bolt, closing wedge to top of rear door

*BA72.20-N-1002-01A

11

Unscrew bolts (9), remove door catch (10) and mounting console (11)

 Mounting console (11) only with CODE W54 (Two-wing rear-end door, 270 degrees).

 Installation: Observe installation position of tapping plate (12).

Check adjustment of door catch (10) in relation to counterpart, see:



Install door catch (10)

Model 909
except code W54 (2-wing rear-end door, 270 degrees)

AR72.20-D-2411-01FA

Model 909
with code W54 (2-wing rear-end door, 270 degrees)

AR72.20-D-2411-01FB

 Model 909.6
Model 909.8Bolt, door catch to rear-end door

*BA72.20-N-1003-01A

12

Unscrew bolts (3) and remove hinge (4)

 Model 909.6
Model 909.8Bolt/nut, hinge to rear-end door

*BA72.20-N-1004-01A

13

Perform additional work when replacing rear-end door

Model 909.8
When replacing rear-end door.

AR72.20-D-2411-02F

 Perform additional work before painting rear-end door.

 Commercially available devices/tools
Hand riveting tool (for blind rivet nuts)
Body jig saw

14

Assemble in the reverse order

 Rear-end door

Number

Designation

Model 909.6

Model 909.8

BA72.20-N-1002-01A

Bolt, closing wedge to top of rear door

Nm

10

10

 Rear-end door

Number

Designation

Model 909.6

Model 909.8

BA72.20-N-1003-01A

Bolt, door catch to rear-end door

Nm

10

10

 Rear-end door

Number

Designation

Model 909.6

Model 909.8

BA72.20-N-1004-01A

Bolt/nut, hinge to rear-end door

Nm

25

25

 Rear-end door

Number

Designation

Model 909.6

Model 909.8

BA72.20-N-1007-01A

Bolt, door handle to rear-end door

Nm

10

10