Adjust front door

AR72.10-P-0550RG

Adjust front door

05.05.2017

Model

190

Modification notes

25.04.2017

Document for model 190.4 supplemented

AR60.00-P-0700-01RG

1

Front door

5

Bolts

9

Rear fender

2

Lock striker

6

Fender

A

Transition between fender and door paneling

3

Bolts

7

Top hinge

B

Transition between side wall paneling and door paneling

4

Bolts

8

Bottom hinge

 Danger

Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents

Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.

AS97.00-Z-0001-01A

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Completely move down crank window

2

Close front door(1) and check gaps

AR60.00-P-0700-01RG

Gap dimension, fender to door paneling

*BE60.00-P-1007-01EA

Gap dimension, sidewall panel to door paneling

*BE60.00-P-1008-01EA

 Feeler gauge

*129589032100

Adjust

3

Unscrew bolts (3) and remove locking eye (2)

 Mark installation position of lock striker (2) to facilitate installation.

4

Loosen A-pillar bolts (4) and adjust corresponding gaps by moving door(1)

AR60.00-P-0700-01RG


Adjust front door(1) carefully .
Otherwise the paint can be damaged in the area of the fender (6).

 Helper required for securing front door(1).

Gap dimension, fender to door paneling

*BE60.00-P-1007-01EA

Gap dimension, sidewall panel to door paneling

*BE60.00-P-1008-01EA

 Feeler gauge

*129589032100

5

Tighten bolts (4)

 Bolt, hinge to A-pillar

*BA72.10-P-1013-01T

6

Repair paint damage on bolts (4)

Where painted surface is damaged.

7

Detach screws (5) from inner door panel and adjust the transition between the fender and door paneling (A) by moving front door (1)

 Fender (6) contour must align with front door (1) contour or protrude by max. 1 mm.

8

Screw bolts (5) tight

 Bolt, hinge on door

*BA72.10-P-1012-01T

9

Repair paint damage on screws (5)

Where painted surface is damaged.

10

Insert lock striker (2) and screw in bolts (3) up to stop

11

Fully close front door (1) and adjust the transition between side wall paneling and door paneling (B) by moving lock striker (2)

 Front door (1) contour must align with rear fender (9) contour or protrude by max. 1 mm.

12

Tighten bolts (3)

 Bolt, lock striker to B-pillar

*BA72.10-P-1015-01T

13

Protect front door(1) and A-pillar in area of upper door hinge (7) and lower door hinge (8) against corrosion; remove excessive wax

Wax for engine compartment (400 ml spray can)

*BR00.45-Z-1018-05A



Check

14

Check crank window adjustment on front door(1), adjust if necessary

AR72.10-P-1950RG

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1007-01EA

Gap dimension, fender to door paneling

Dimension "G"

mm

4 (0,5)

4 (0,5)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1008-01EA

Gap dimension, sidewall panel to door paneling

Dimension "H"

mm

3,5 (0,5)

3,5 (0,5)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

 Front door

Number

Designation

Model 190

BA72.10-P-1012-01T

Bolt, hinge on door

Nm

32

 Front door

Number

Designation

Model 190

BA72.10-P-1013-01T

Bolt, hinge to A-pillar

Nm

32

 Front door

Number

Designation

Model 190

BA72.10-P-1015-01T

Bolt, lock striker to B-pillar

Nm

28

Repair materials

Number

Designation

Order number

BR00.45-Z-1018-05A

Wax for engine compartment (400 ml spray can)

A 000 986 33 70 10