Remove/install front door

AR72.10-P-0500Q

Remove/install front door

25.11.09

28.3.07

Notes on replacing a door added

 

Remove/install

1

Open front door

2

Open window

 The window can be damaged when transporting the door.

3

Remove door sill molding (1)

 Mounting wedge

*110589035900

4

Remove edge guard (2) in area of A-pillar cover (4)

5

Unclip cap from A-pillar cover (4)

6

Remove bolts (3) from A-pillar cover (4)

7

Unclip A-pillar cover (4) and remove

8

Open cable guide

9

Disconnect connectors from front door on door separation point

10

Unclip protection hose (5) from A-pillar and front door and pull downward

 Mounting wedge

*110589035900

11

Remove front door wiring harness (8) from A-pillar guide

12

Remove door holder bolt (6)

 Screw for door holder on A-pillar.

*BA72.10-P-1003-01A

13

Remove nuts for door hinge (7)

 Nuts on door hinge.

*BA72.10-P-1010-01A

14

Remove front door upward

 When replacing a door, perform seam sealing and cavity preservation.

15

Install in the reverse order

16

Check gap on front door, adjust if necessary

AR72.10-P-0550P

 Feeler gauge

*129589032100

Gap dimension

*BE60.00-P-1002-01G

Gap dimension

*BE60.00-P-1005-01G

17

Carry out function check

Number

Designation

Model
209.3

Model
209.4

BE60.00-P-1002-01G

Gap dimension

Front door to A-pillar

Dimension "D"

mm

-

1

Front door to fender

Dimension "E"

mm

3.5 (-0.5/+1)

3.5 (-0.5/+1)

Front door to rear fender

Dimension "F"

mm

3.5 (-0.5/+1)

3.5 (-0.5/+1)

See picture

AR60.00-P-0700-01Q

AR60.00-P-0700-01QA

BE60.00-P-1005-01G

Gap dimension

Front door window and
rear side window

Dimension "Q"

mm

4.5 (0.5)

8 (+1)

Front door window and soft top

Dimension "R"

mm

-

-

See picture

AR60.00-P-0700-01Q

AR60.00-P-0700-01QA

Number

Designation

Model 209

BA72.10-P-1003-01A

Bolt at door holder to A-pillar

Nm

32

BA72.10-P-1010-01A

Nut at door hinge

Nm

32