Remove/install front door

AR72.10-P-0500K

Remove/install front door

16.3.10



Seam sealing following repair

 Includes seam sealing on driver's door

AR97.10-P-4000K



Cavity preservation following repair work

 Includes cavity preservation on driver's door

AR97.20-P-1500K

 

Remove/Install

1

Remove door lining

AR72.10-P-1000K

2

Disconnect in-door speaker separation point (4) and remove in-door speaker (3)

 Remove sound deadening mat from in-door speaker (4)

Installation: Replace tie straps

3

Disconnect in-door speaker separation point (2) and remove in-door speaker (1)

 Installation: Replace tie straps.

4

Pull door foil off of inner door panel

 Installation: Replace damaged door foil, glue door foil onto inner door panel

*BR00.45-Z-1004-02A

5

Remove rocker panel molding (13) with mounting wedge

*110589035900

6

Remove door seal (7) from A-pillar

7

Remove inner base paneling (15) from A-pillar

8

Open cable duct (8) at front

9

Disconnect pneumatic line separation point (12)

 Danger of breaking insert profiles

 A 7 mm open-end wrench can be used to separate the pneumatic line (12)

10

Disconnect side airbag separation points (9) and door control unit (10, 11)

11

Pull wiring harness through bellows (5) on A-pillar and unclip bellows (5) from front door

12

Remove door catch (6) from A-pillar.



*BA72.10-P-1003-01A

13

Unscrew bolts (16) from bottom and top hinge and slightly pull door away from A-pillar

 Hold door with aid of 2nd person to prevent damaging paint.
 Installation: Position front door to centering bolts with hinges (17), screw on with bolts (16) and tighten



*BA72.10-P-1001-01A

14

Remove front door and lay down on secure base

 Do not damage paintwork

15

Install in the reverse order

16

Check gap dimensions at door all the way around



*129589032100

 Dimensions

*BE60.00-P-1002-01A

Gaps dimensions at hoods, doors and covers

AR60.00-P-0700-01K

 If applicable, adjust front door

AR72.10-P-0550G

Number

Designation

Model
208.3

Model
208.4

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension "B"

mm

6.5 (0.5)

5.0 (1.0)

Front door to fender

Dimension "H"

mm

4.0 (0.5)

4.0 (0.5)

Front door to rear door

Dimension "I"

mm

-

-

Front door to roof

Dimension "C"

mm

-

-

Rear door to upper side section

Dimension "D"

mm

-

-

Rear door to lower side section

Dimension "J"

mm

-

-

Fender to A-pillar

Dimension "Q"

mm

-

-

Front door to rear fender

Dimension "P"

mm

4.0 (0.5)

4.0 (0.5)

Fig., see

AR60.00-P-0700-01K

AR60.00-P-0700-01KA

Number

Designation

Model 208.3/4

BA72.10-P-1001-01A

Bolt to door hinge

Nm

37

BA72.10-P-1003-01A

Bolt to door catch on A-pillar

Nm

25

Number

Designation

Order number

BR00.45-Z-1004-02A

Adhesive PVC 914

A 001 989 30 71