Remove/install front door

AR72.10-P-0500G

Remove/install front door

25.11.09



Seam sealing following repair

 Includes seam sealing on driver door

AR97.10-P-4000G



Cavity preservation following repair work

 Includes cavity preservation on driver door

AR97.20-P-1500G

 

Remove/install

1

Remove door lining

AR72.10-P-1000G

2

Remove door foil from inner door panel

 Installation: Replace damaged door foil

3

Disconnect in-door speaker connector (H4/1x1 and remove in-door speaker (H4/1h1)

 Installation: Replace cable ties.

4

Remove lead (7)

 Installation: Replace cable ties.

5

Disconnect electrically adjustable outside mirror (M21/1x1) and power window motor connector (X16)

 Installation: Replace cable ties.

6

Remove door holder (2) on A-pillar

AR72.10-P-2100G

7

Remove bolts (5) from bottom and top hinge and slightly pull door away from A-pillar

 Hold door with aid of 2nd person to prevent damaging paint
 Installation: Position front door (1) with hinges at centering screws (4) and tighten with bolts (5)



*BA72.10-P-1001-01A

8

Unclip protective tube (3) from front door and pull out all electrical lines as well as line (7)

9

Remove front door and lay down on secure base

 Avoid damaging paint

10

Install in the reverse order

11

Check gap dimensions at door all the way around



 Dimensions 

*129589032100

Gap dimensions on hoods, doors and lids

AR60.00-P-0700-01G

If applicable, adjust front door

AR72.10-P-0550G

Number

Designation

Type
170

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension "B"

mm

-

Front door to fender

Dimension "H"

mm

4.0 (0.5)

Front door to rear door

Dimension "I"

mm

-

Front door to roof

Dimension "C"

mm

-

Rear door to top of side section

Dimension "D"

mm

-

Rear door to side section, bottom

Dimension "J"

mm

-

Fender to A-pillar

Dimension "Q"

mm

4.0 (1.6)

Front door to rear fender

Dimension "P"

mm

4.0 (0.5)

See picture

AR60.00-P-0700-01G

Number

Designation

Model 170

BA72.10-P-1001-01A

Screw on door hinge

Nm

32