Remove/install side window

AR67.30-P-2305C

Remove/install side window

16.3.10

25.6.08

Note on painting in the glazing area added

Step 8



Removing

1

Prepare adhesive cartridge

Cartridge gun

gotis://K_67.0_02.0

AR67.10-P-1000-07P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1049-02A

2

'Remove coupe roof

 See Operator's Manual

3

Remove window molding

ra68001290420x

4

Remove molding from side window

ra68001290570x

5

Protect window cutout on coupe roof against damage with adhesive tape (1).

 Danger!

Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

6

Cut side window out with cutting blade

 If the window is to be cut out without damage use cutting wire in bottom area (arrows)

AR67.30-P-4050-01C

 Cutting blade

*124589026300

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

7

Remove side window from body with suction cup

Suction lifting device

gotis://K_67.0_03.0



Install

8

Prepare body flange for installation of window

 Allow primer to air-dry for a minimum of 10 minutes.

AR67.10-P-1501-01CA



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

 Cutting blade

*124589026300

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1049-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

9

Prepare side window for installation

AR67.10-P-1000-03P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

10

Apply adhesive material

 Install side window within 10 minutes before adhesive force of glue starts to decrease.

AR67.10-P-1000-08P

 Height of glue bead approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

11

Insert side window

 The curing time, calculated from the time the rear window is installed, is approx. 1 h.

AR67.30-P-2305-03C

Suction lifting device

gotis://K_67.0_03.0

12

Install molding on side window

ra68001290570x

13

Install window molding

ra68001290420x

14

Install coupe roof

 See Operator's Manual

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1049-02A

Repair kit, installing window, 2-component adhesive

A 168 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax +49 221 3706410
www.spieshecker.com