Install rear window

AR67.20-D-5145-04F

Install rear window

Model

909.8

Repair materials

Number

Designation

Order number

BR00.45-Z-1155-02A

BETAMATE 1100N, 310 ml cartridge

DOW Service Partner
LLC Service Partner NN
Office 22
Ulitsa Sovkhoznaya, 9B
Nizhny Novgorod, Russia
603074

1

Fasten two cup suction tools at outside of rear window (1).

2

Position rear window (1) in window cutout and center. Then hold centered rear window (1) in this position.

  Use feeler gauges to adjust dimensions (a, c).
Dimensions (a): 101 mm
Dimension (b): 245 mm
Dimension (c), protrusion of outside door panel (2) to rear window (1): 1 mm.
Dimension (b) adjust automatically when dimensions (a) are observed precisely.
Aid of helper required to hold rear window (1).

3

Attach adhesive strips to mark installation position of rear window (1) beyond edge of window and cut at edge of window with sharp knife.

 Aid of helper required to hold rear window (1).

4

Remove rear window (1) from rear door and lay down on suitable subsurface with inside pointing up.

5

Cut application nozzle (3) to side as shown.

 Dimension (A): 15 mm
Dimension (b): 10 mm

6

Apply adhesive bead to windshield with cartridge gun on bonding area.

 When applying, the adhesive bead should have the same height as the cutout (dimensions A, B) of the application nozzle (3) and the application nozzle (3) should be guided at right angles to the rear window.
Otherwise the adhesive can be pressed out of the window edge when installing or leaktightness and strength are not ensured.

 After applying the glue, install the rear window within 10 minutes.
Otherwise the adhesive force of the glue starts to decrease.

 Allow end of adhesive bead to run out parallel to start of adhesive bead.

7

Position rear window (1) in window cutout.

8

Align rear window (1) at adhesive strips and carefully press down until dimension (f) at corners is approx. 5 to 7 mm (arrows). Then hold centered rear window (1) in this position.

 Do not exert excessive pressure on rear window (1); only one person should press down.
Otherwise the rear window (1) can break when subjected to excessive force at various positions simultaneously.

 Aid of helper required to hold rear window (1).

9

Fix rear window (1) in position at rear door with stable textile tape while held by helper.

 Carefully fix rear window (1) in place.
Otherwise the rear window (1) can move during the curing time of the adhesive.

 Observe curing time of adhesive according to manufacturers specifications.
Otherwise leaktightness and strength are not assured.