Prepare windshield for glazing

AR67.10-D-1501-02F

Prepare windshield for glazing

Model

909

Modification notes

05.12.2016

Repair reference for 1-component adhesive replaced, work procedure and contents updated

Operation steps 1 to 16

Repair materials

Number

Designation

Order number

BR00.45-Z-1031-02A

Glazing repair kit 500662 01/03/05/07/09/11

A 973 670 00 93

BR00.45-Z-1074-02A

Adhesive, inside rear-view mirror to windshield

A 005 989 47 71

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00

1

Remove residues of sealing frame (2) from windshield (1).

Only when reusing previously installed windshield (1).

2

Level remaining adhesive on windshield (1) down to a thickness of approx. 1 mm with felt scraper.

Only when reusing previously installed windshield (1).

3

Remove loose adhesive material.

Only when reusing previously installed windshield (1).

4

Clean windshield (1) with commercially available glass cleaner.

5

Check windshield (1) for damage and scratches.

In the event of complaints



Replace windshield (1).

6

Clean marked surface (arrow) on inner mirror bracket with acetone.

When installing new windshield (1).

7

Apply bonding material to marked surface (arrow).

When installing new windshield (1).

 Observe instructions of use for repair kit.

8

Glue inside rearview mirror bracket to marked surface and press on for 30 s.

When installing new windshield (1).

 Observe installation position of dovetail fit. The narrow side should point upward.

9

Position sealing frame (2) at corner of windshield (1), press on with thumb and install on windshield (1) by quickly moving up and down.

 Do not coat sealing (2) frame with lubricants to facilitate installation.
Otherwise leakage is not possible.

10

Fasten cup suction tool outside on windshield (1) and center windshield (1) in windshield cutout.

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)

11

Check whether sheet metal flange runs parallel to windshield (1) all the way around.

At a distance of > 8 mm



Remove windshield (1), reposition sheet metal flange, then correct distance again.

12

Glue adhesive strip (arrows) at side and at upper edge of windshield (1) and cut with sharp knife.

13

Remove windshield (1).

14

Rub adhesive area on windshield cutout with rag from glass cleaning set and wipe with dry cloth from glass cleaning set.

 Do not use commercially available cleaners.
Otherwise adhesion of the adhesive material is not ensured.

 Glass cleaning set is included in repair kit.

15

Repair damaged primer layer with primer.

Only when reusing previously installed windshield (1).

 Shake primer tube min. 30 s before use.
Hold primer tube upward to open threaded connection and unscrew felt applicator to stop.
Allow primer to air-dry for a minimum of 10 min.

If more than 12 h have expired since leveling the adhesive bead in the windshield cutout.



Apply primer to adhesive bead.

16

Apply primer to bonding surface of windshield (1) directly on sealing frame (2).

When installing new windshield (1).

 Shake primer tube min. 30 s before use.
Hold primer tube upward to open threaded connection and unscrew application sponge to stop.
Hold application sponge in longitudinal direction at sides (narrow application A) and in lateral direction at top and bottom (wide application B).
Allow primer to air-dry for a minimum of 10 min.

17

Check primer coat.

 The primer is applied properly when the screen print in the application area is opaque to light (flashlight test).