Spot weld cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P65.20-2078-09
1 Mark separation point (areas A and B).
Dimension a and b approx. 45 mm from holes for cover
2 Separate roof frame with body saw (areas A and B).
3 Remove center section.
4 Cut out spot welds (areas C and D).
5 Expose spot welds and cut out with spot weld cutter (areas E and F).
6 Cut out spot welds through two sheet metal thicknesses (areas E1, E2, F1 and F2).
7 Remove sections.
P65.20-2079-09
8 Expose spot welds and cut out with spot weld cutter (areas G and H).
9 Remove sections.
10 Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
11 Remove grinding and drilling chips using wet/dry vacuum cleaner.
12 Coat insides of spot weld flanges with zinc dust paint.