Completely replace high roof

AR65.10-D-1100TS

Completely replace high roof

24.08.2018

Model

907.6

with code D05 (Super-high roof)

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

1

Super-high roof

 Danger

Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.

AS65.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove all detachable parts in area of repair point.

 Warning

Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.

Wear protective gloves and safety glasses.

AS65.00-Z-0001-01A

2

Remove super-high roof (1).

AR65.10-D-1100-01TS


Carefully cut out adhesive sealing seam.
Otherwise the adjacent components can be damaged.

 Commercially available devices/tools
Windshield removal tool case
Cup suction tool/shackle (for removing and installing windows)
Shoulder strap
Wet and dry vacuum cleaner

Adhesive fabric tape

*BR00.45-Z-1062-02A

Sika activator

*BR00.45-Z-1023-04A

SIKA primer 209, 250 ml

*BR00.45-Z-1104-02A

3

Prepare super-high roof (1) for installation.

AR65.10-D-1100-02TS

 Commercially available devices/tools
Shoulder strap
Cup suction tool/shackle (for removing and installing windows)

Sika activator

*BR00.45-Z-1023-04A



Install

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

4

Install super-high roof (1).

AR65.10-D-1100-03TS


Remove smoothing agent completely.
Otherwise the smoothing agent leaves permanent marks on painted surfaces.

 Commercially available devices/tools
Electric or pneumatic squeeze gun
Joint smoothing tool (semi-circular)
Spray bottle
C-clamp

Adhesive fabric tape

*BR00.45-Z-1062-02A

Spacer, rear window installation 30 X 10 X 4 mm

*BR00.45-Z-1005-10A

Sika activator

*BR00.45-Z-1023-04A

Sikaflex-254 adhesive without booster, black

*BR00.45-Z-1103-02A

Sika smoothing agent

*BR00.45-Z-1105-02A

5

Clean repair area.

 Commercially available devices/tools
Wet and dry vacuum cleaner

6

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1005-10A

Spacer, rear window installation 30 X 10 X 4 mm

A 240 651 00 18

BR00.45-Z-1023-04A

Sika activator

A 009 989 01 71 14

BR00.45-Z-1062-02A

Adhesive fabric tape

A 007 989 28 85

BR00.45-Z-1103-02A

Sikaflex-254 adhesive without booster, black

A 009 989 85 71 09

BR00.45-Z-1104-02A

SIKA primer 209, 250 ml

A 009 989 75 71 09

BR00.45-Z-1105-02A

Sika smoothing agent

A 000 989 03 87 09