Cut off front side roof paneling · ar6510d103201tsb · Mercedes-Benz WIS

AR65.10-D-1032-01TSB

Cut off front side roof paneling

Model	907.2
Model	907.6
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	907.7
	except code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.7
	except code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	910.6
	except code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	910.6
	except code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle

 Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

 The following operation steps are shown on the left side of the vehicle for model 907.633 and must be similarly performed on the right side of the vehicle in the case of damage.

1.1	Model 907.2 Expose spot welds at side roof paneling (1) (area C).

 See Fig. A.

 Commercially available devices/tools
Rotary wire brush

1.2	Model 907.6/7, model 910.6 Expose weld seam at side roof paneling (1) (area C).

 See Fig. B.

 Commercially available devices/tools
Rotary wire brush

D65.10-1418-06

2.1	Model 907.2 Cut off spot welds at side roof paneling (1) (area C).

 See Fig. A.

 Commercially available devices/tools
Spot weld milling machine

2.2	Model 907.6/7, model 910.6 Cut weld seam at side roof paneling (1) (area C).

 Commercially available devices/tools
Straight grinder

 See Fig. B.

3	Expose spot welds at side roof paneling (1) (area C1).

 Commercially available devices/tools
Rotary wire brush

4	Cut off spot welds at side roof paneling (1) (area C1).

 Cut off spot weld (arrow) through 2 panel thicknesses.

 Commercially available devices/tools
Spot weld milling machine

5	Mark separating point at side roof paneling (1) (area E).

 Mark separating point along edge.

6	Cut separating point at side roof paneling (1) (area E).

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

 Commercially available devices/tools
Body power jigsaw

D65.10-1419-06

7	Expose spot welds at side roof paneling (1) (areas D and F).

 Commercially available devices/tools
Rotary wire brush

8	Cut off spot welds at side roof paneling (1) (areas D and F).

 Cut off spot welds through 2 panel thicknesses (area D).

 Commercially available devices/tools
Spot weld milling machine

9	Remove damaged side roof paneling (1).

10	Expose spot welds at remaining section (2) (area G).

 Commercially available devices/tools
Rotary wire brush

11	Cut off spot welds at remaining section (2) (area G).

 Commercially available devices/tools
Spot weld milling machine

12	Remove remaining piece (2).

13	Remove shavings and milling chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

D65.10-1420-08

14.1	Model 907.2 Grind mating surfaces down to bare metal in cross-hatched areas and around holes.

 See Fig. A.

 Commercially available devices/tools
Rotary wire brush

14.2	Model 907.6/7, model 910.6 Grind down mating surfaces to bare metal in cross-hatched areas.

 See Fig. B.

 Commercially available devices/tools
Rotary wire brush

15	Grind mating surfaces in cross-hatched areas around holes down to bare metal.

 Commercially available devices/tools
Rotary wire brush

16	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

D65.10-1421-03