Replace complete bottom rear center section

AR64.20-P-1000V

Replace complete bottom rear center section

9.12.10



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



General information on body repair

AH60.00-N-0001-01A

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

Welding protective blanket

gotis://K_60-65_23.0

3

Separate rear center section (1)

AR64.20-P-1000-02V

Weld-spot milling machine

gotis://K_58.1_02.0

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

4

Prepare rear center section (1) for installation

AR64.20-P-1000-07V

Round wire brush

gotis://K_58.3_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

5

Install rear center section (1) and weld in

AR64.20-P-1000-08V

 Spacer

*000589876300

 Feeler gauge

*129589032100

Model 171

*BE60.00-P-1003-01L

Model 172

*BE60.00-P-1003-01Y

Multifunction device (spot welding)

gotis://K_60-65_15.0

MIG-MAG inert gas welder

gotis://K_60-65_17.1

Vice grip pliers (standard)

gotis://K_58.3_04.2

Round wire brush

gotis://K_58.3_06.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Adjust gaps on hoods, doors and lids

AR60.00-P-0700-01V

Feeler gauge

*129589032100

Model 171

*BE60.00-P-1003-01L

Model 172

*BE60.00-P-1003-01Y

7

Clean weld joints and metal flanges with wire brush

Round wire brush

gotis://K_58.3_06.0

8

Remove welding protection blankets

9

Clean repair area

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

 Danger!

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

10

Prime repair area with primer filler

 Use only primer fillers approved by

Daimler AG: 

See

http://portal.aftersales.i.daimler.com



Notes on paintwork repairs

AH98.00-P-9408-02A

11

Carry out seam sealing after repairs

Model 171

AR97.10-P-4000V

Model 172

AR97.10-P-4000W

 Danger!

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

12

Paint repair area adjacent surfaces

 Use only paints approved by Daimler AG.

See

http://portal.aftersales.i.daimler.com



Notes on paintwork repairs

AH98.00-P-9408-02A

13

Apply additional cavity preservation

Model 171

AR97.20-P-1500V

Model 172

AR97.20-P-1500W

14

Install all removed detachable parts

Number

Designation

Model
171

BE60.00-P-1003-01L

Gap dimension

Trunk lid to rear fender

Dim. "F"

mm

3.5 (+1.5)

Trunk lid to rear lamp unit

Dim. "M"

mm

4.0 (+1.6/-0.5)

Trunk lid to bumper

Dim. "V"

mm

5.0 (+1.5/-1.0)

Rear fender to rear lamp unit

Dim. "U"

mm

2.5 (0.5)

Trunk lid tip to rear fender

Dim. "E"

mm

5,0 (+1,5)

See picture

AR60.00-P-0700-01V

Number

Designation

Model
172

BE60.00-P-1003-01Y

Gap dimension

Trunk lid to rear fender

Dim. "F"

mm

4.5 (1)

Trunk lid to rear lamp unit

Dim. "M"

mm

4.5 (+1.5/-0.5)

Trunk lid to bumper

Dim. "V"

mm

6.0 (1.5)

Rear fender to rear lamp unit

Dim. "U"

mm

1.5 (1)

Trunk lid tip to rear fender

Dim. "E"

mm

6.5 (+1/-0.5)

See picture

AR60.00-P-0700-01V

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42