Prepare rear wall partial section for installation

AR64.10-D-5747-02TS

Prepare rear wall partial section for installation



000 588 02 84 00 Welder

WS60.00-P-0022K

Model

907.1/2

with code F35 (Cab rear wall with window)

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

x

Dimension (13 mm)

1

Mark separating point as shown on the rear panel (1) (area A).

 Mark separating point next to the edge.
Observe dimension (x).

2

Cut rear panel (1) at separating point (area A).

 Commercially available devices/tools
Body power jigsaw

3

Remove window cutout remaining piece (2).

4

Mark separating point as shown on rear panel (1) (area B).

 Take over dimension for separating point from vehicle.

5

Cut rear panel (1) at separating point (area B).

 Commercially available devices/tools
Body power jigsaw

6

Remove rear panel remaining piece (1.1).

7

Punch holes in rear panel (1) with a diameter of 6 mm (area C).

 Commercially available devices/tools
Hole punching pliers 6 mm

8

Grind mating surfaces in cross-hatched areas and around holes (area C) down to bare metal.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

9

Grind mating surfaces in cross-hatched area (area D) down to bare metal from the rear.

 Commercially available devices/tools
Rotary wire brush

10

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

11

Zinc dust paint to insides of spot weld flanges.

12

Punch holes in crossmember (2) (areas E and F) and bracket (3) (area G) with a diameter of 6 mm.

 Commercially available devices/tools
Hole punching pliers 6 mm

13

Grind mating surfaces in cross-hatched areas and around holes (areas E, F and G) down to bare metal.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

14

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

15

Zinc dust paint to insides of spot weld flanges.

16

Attach bracket (3) and crossmember (2) to rear panel (1), fit, and fix in place.

 Commercially available devices/tools
Clamping pliers (Standard)

17

Bracket (3)   (area J).

18

Crossmember (2)   (areas K and L).