Prepare rear wall for installation

AR64.10-D-5746-02TSB	Prepare rear wall for installation
	000 588 01 84 00 Welder	WS60.00-P-0021K
	000 588 02 84 00 Welder	WS60.00-P-0022K

Model	907.1/2
	except code F35 (Cab rear wall with window)

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

1	Grind mating surfaces in cross-hatched areas on rear panel (1) down to bare metal.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

2	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

3	Zinc dust paint to insides of spot weld flanges.

Shown on model 907.2 with code F35 (cab rear panel with window)

D64.10-1265-11

D64.10-1267-09

4	Punch holes in the crossmember (3) (areas B, C, D, and E), crossmember (5) (areas G, H, I, and J), and bracket (4) (area F) with a diameter of 6 mm.

 Commercially available devices/tools
Hole punching pliers

5	Grind mating surfaces in the cross-hatched areas and around holes (areas B, C, D, E, F, G, H, I, and J) down to bare metal.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

6	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

7	Zinc dust paint to insides of spot weld flanges.

D64.10-1268-07

8	Grind mating surfaces in cross-hatched areas on reinforcements (7, 8) down to bare metal.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

D64.10-1270-08

a

Dimension (325 mm)

9	Attach reinforcements (6, 7, 8), crossmembers (3, 5), and bracket (4) to the rear panel (1), adapt, and fix in place.

 Observe dimension (A).

 Commercially available devices/tools
Clamping pliers (Standard)

10	Reinforcements (6, 7, 8)   (areas R and S).

11	Bracket (4)   (area K).

12	Crossmember (3)   (areas L and N).

13	Crossmember (5)   (areas O and Q).

14	Crossmember (3)   (area M).

15	Crossmember (5)   (area P).

16	Surface grind inert gas plug welds (areas M and P).

 Commercially available devices/tools
Angular grinder

17	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

D64.10-1271-09

18	Punch holes in rear panel (1) with a diameter of 6 mm (areas T, V, W, Y and Z).

 Commercially available devices/tools
Hole punching pliers

19	Grind areas around holes (areas T, V, W, Y and Z) on rear panel (1) down to bare metal.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

20	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

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