Replace battery box

AR63.40-P-1196MCC

Replace battery box

22.11.2019

Model

451.3/4

Modification notes

30.01.2009

Information on alternative repair methods, added (rivets, plug welds (optional) and omission of structural adhesives)

Shown on model 451.3

1

Battery recess



Remove

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

General information on riveting

AH60.00-P-0003-01N

Notes on replacing body parts

AH60.00-P-0027-01FF

1

Remove detachable parts in the repair area

2

Cover all detachable parts remaining in vehicle (area to be repaired)


Use fire-resistant tarp
to prevent damage due to flying sparks.

3

Remove battery box (1)

AR63.40-P-1196-01MCC

4

Prepare connecting points of battery box (1) at body

AR63.40-P-1196-04MCC

 The riveting repair method described here can alternatively be substituted by   plug welding. The preparatory work must be adapted accordingly.

5

Prepare battery box (1) for installation

AR63.40-P-1196-02MCC



Install

6

Install battery box (1)

AR63.40-P-1196-03MCC

 The adhesive bonding repair method described here is not required for reasons of strength and can be omitted. To guarantee anti-corrosion protection, one seam seal must subsequently be attached.

Adhesive kit, body, 2-component adhesive

*BR00.45-Z-1092-02A

Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)

*BR00.45-Z-1001-13A

7

Clean weld joints and sheet metal flanges with wire brush and clean repair areas

8

Prime repair area using primer filler

9

Supply standard seam seals with body sealant

AR97.10-P-4000MCC

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

10

Supplement standard underbody protection with permanent underfloor protection

Underfloor protection 800 ml

*BR00.45-Z-1001-05A

11

Paint repair area adjacent surfaces

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02MCC

12

Add cavity preserving agent

AR97.20-P-1500FF

Teroson protective wax, art. no: 122.73Q

*BR00.45-Z-1008-05A

13

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-05A

Underfloor protection 800 ml

A 001 986 46 10

BR00.45-Z-1001-13A

Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)

A 003 990 35 97

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1008-05A

Teroson protective wax, art. no: 122.73Q

Henkel Loctite
www.Loctite.de

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 012 989 17 71