Gap dimensions |
Number | Designation | Model 447, 448 except code W65, W68 | Model 447, 448 with code W65, model 447, 448 with code W68 | |||
BE60.00-N-1002-01J | Gap dimensions | Fender to headlamp | Dimension "BA" | mm | 0,3 (0,25) | 0,3 (0,25) |
Fender to bumper | Dimension "BB" | mm | 2 (1) | 2 (1) | ||
Fender to A-pillar | Dimension "BC" | mm | 2,6 (1) | 2,6 (1) | ||
Fender to front door | Dimension "BD" | mm | 4,5 (0,8) | 4,5 (0,8) | ||
Fender to longitudinal member | Dimension "BE" | mm | 4,5 (1,2) | 4,5 (1,2) | ||
For picture, see | ||||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W65, W68 | Model 447, 448 with code W65, model 447, 448 with code W68 | |||
BE60.00-N-1004-01J | Gap dimensions | Front door to longitudinal member | Dimension "DA" | mm | 6 (+2/-1) | 6 (+2/-1) |
Front door to sidewall | Dimension "DB" | mm | 4 (1) | 4 (1) | ||
Front door to sliding door | Dimension "DC" | mm | 4 (+1,2/-0,8) | 4 (+1,2/-0,8) | ||
Front door to A-pillar | Dimension "DD" | mm | 4,5 (+1,5/-1) | 4,5 (+1,5/-1) | ||
Front door to fuel filler door | Dimension "DE" | mm | 4 (1) | 4 (1) | ||
For picture, see | ||||||
129 589 03 21 00
Feeler gauge
S63.30-4758-09
1 | Apply sealant to body. |
2 | Install longitudinal member outer shell (1) and front door and fit. |
3 | Install fuel filler flap. |
Only on left-hand side of the vehicle. |
4 | Adjust gap dimensions with feeler gauge and adjust. |
5 | Fix longitudinal member outer shell (1) in place. |
6 | Remove front door. |
7 | Remove fuel filler flap. |
Only on left-hand side of the vehicle. |
8 | Longitudinal member outer shell (1) (areas A bis C). |
9 | Longitudinal member outer shell (1) (area D). |
10 | Longitudinal member outer shell (1) (area G). |
Start and end inert gas welds approx. 5 mm from edge of sheet metal. |
11 | Longitudinal member outer shell (1) (areas E and F). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
12 | Grind inert gas welds and inert gas spot welds down flat. |
13 | Clean weld joints. |
14 | Restore surfaces on longitudinal member outer shell (1) and smooth. |
15 | Remove shavings and drill chips. |