Replace longitudinal member outer shell on entrance

AR63.30-P-1102FR

Replace longitudinal member outer shell on entrance

22.02.2019

Model

257, 290

Shown on model 257

1

Outer longitudinal member shell

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on foam-protected insulation in body

AH60.00-P-0041-01A

General information on repair of vehicles with ultra-strength steels.

AH60.00-P-0024-01N

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove multipiece side longitudinal member paneling.

AR63.30-P-1040FR

4

Remove rear fender in area of longitudinal member outer shell (1).

When replacing rear section or entire longitudinal member outer shell (1).

Model 257

AR63.50-P-1401FR

Model 290

AR63.50-P-1401FRX

5

Set up straightening bench with straightening bench support members and straightening set.



000 588 01 23 00 Body straightening system

WS60.00-P-0023K

6

Place vehicle on straightening bench and fasten.

7

Remove longitudinal member outer shell (1).

AR63.30-P-1102-01FR

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

8

Prepare longitudinal member outer shell (1).

AR63.30-P-1102-02FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

9

Install longitudinal member outer shell (1).

AR63.30-P-1102-03FR



000 588 01 23 00 Body straightening system

WS60.00-P-0023K

1K-zinc dust paint

*BR00.45-Z-1056-07A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

10

Release vehicle from straightening bench, lift and remove straightening bench.

11

Clean weld joints and sheet metal flange.

12

Install rear fender in area of longitudinal member outer shell (1).

When replacing rear section or entire longitudinal member outer shell (1).

Model 257

AR63.50-P-1401FR

Model 290

AR63.50-P-1401FRX

13

Install side longitudinal member paneling.

AR63.30-P-1040FR

14

Remove spark protection blankets.

15

Reinstall detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71