P63.30-2215-06
1 Outer side longitudinal member
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to vehicles or components when performing electric welding and soldering work | ||
| General information on body repair | ||
| General information on MB materials | ||
1 | Prepare all workshop equipment and commercially available tools required for repair | ||
2 | Remove all detachable parts in repair area. | ||
3 | Cover all detachable parts remaining in vehicle with welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
4 | Partially remove outer side longitudinal member (1) | ||
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Metal needle template gotis://K_58.3_09.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
5 | Partially prepare outer side longitudinal member (1) | ||
Round wire brush gotis://K_58.3_06.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Metal needle template gotis://K_58.3_09.0 | |||
Hole punching pliers (6 mm) gotis://K_58.3_04.0 | |||
| Install | ||
6 | Partially install outer side longitudinal member (1) | ||
MIG-MAG inert gas welder (steel, brazing, aluminum) gotis://K_60-65_17.1 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Round wire brush gotis://K_58.3_06.0 | |||
7 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
8 | Clean repair area | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
9 | Prime area to be repaired using primer filler | Use only primer filler approved by Daimler AG. Refer to: | |
http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
10 | Carry out seam sealing after repairs | Supplement standard sealant with sealant. | |
Sealant | |||
Seam sealant, sprayable 310 ml | |||
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG. Refer to: | |
http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
12 | Apply additional cavity preservation | ||
| Notes on cavity preservation | ||
Cavity preservation gun gotis://K_91-97_01.0 | |||
Preservation agent | |||
13 | Remove welding protection blankets | On all covered parts remaining in vehicle. | |
14 | Install all detachable body components in area to be repaired. |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
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