The following operation steps are shown on model 907.633 with code D03 (Roof and rear-end doors, high version) on the left side of vehicle and must be performed analogously on the right side of vehicle if damaged.
1 | Expose spot welds on center side longitudinal member (1) (areas A and B). |
2 | Mill off spot welds on center side longitudinal member (1) (areas A and B). |
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3 | Expose spot welds on center side longitudinal member (1) (areas C, D, E, G, and H). |
4 | Mill off spot welds on center side longitudinal member (1) (areas C, D, E, G, and H). |
5 | Expose weld seam on center side longitudinal member (1) (area F). |
6 | Separate weld seam on center side longitudinal member (1) (area F). |
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7 | Expose spot welds on center side longitudinal member (1) (area I). |
8 | Mill off spot welds on center side longitudinal member (1) (area I). |
9 | Remove damaged center side longitudinal member (1). |
10 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
11 | Remove shavings and milling chips. |
12 | Zinc dust paint to insides of spot weld flanges. |
D63.30-0332-06
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