AR63.30-D-0008-03TS | Install complete sliding door entry and weld in | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder |
The next steps are shown on model 907.633 with code T16 (right sliding door) on the right side of the vehicle and must be carried out in the same way for vehicles with code T19 (left sliding door) on the left side of the vehicle in the event of damage.
D63.30-0360-09
1 | Install carrier (3), fit and fix in place. |
2 | Carrier (3) (areas A, D, E, and H). |
3 | Carrier (3) (areas B, C, F, and G). |
4 | Surface-grind inert gas plug welds on carrier (3) (areas B, C, F, and G). |
5 | Clean weld joints. |
6 | Remove shavings. |
7 | Install complete sliding door entrance sections (1, 2), fit, and fix in place. |
8 | Drill holes with a diameter of 7 mm (area I). |
Drill holes (area I) through complete sliding door entrance sections (1, 2) only. |
9 | Remove drilling chips. |
D63.30-0361-06
10 | Complete sliding door entrance sections (1, 2) (areas J, K, L, and M). |
11 | Surface-grind inert gas plug welds on complete sliding door entrance sections (1, 2) (areas J, K, L, and M). |
12 | Clean weld joints. |
13 | Remove shavings. |
D63.30-0362-04
D63.30-0364-08
14 | Complete sliding door entrance sections (1, 2) (areas N, O, and Q). |
15 | Complete sliding door entrance section (1) (area P). |
16 | Surface-grind inert gas plug welds on complete sliding door entrance sections (1, 2) (areas N, O, and Q). |
17 | Clean weld joints. |
18 | Remove shavings. |
19 | Complete sliding door entrance sections (1, 2) and carrier (3) (area R). |
D63.30-0365-04
D63.30-0363-07
20 | Front sliding door entrance sections (1, 2) (areas S and T). |
21 | Clean weld joints. |
22 | Remove shavings. |
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