The next steps are shown on the left side of the vehicle for model 910.631 with code D03 (Roof and rear-end doors, high version) and must be performed in a similar way in the event of damage on the right side of the vehicle.
1 | Scribe separating lines on door frame paneling bottom section (1) (areas A and B). |
Observe dimensions (A, B). |
Mark separating lines (areas A and B) according to the degree of damage. |
2 | Cut lower section of door frame paneling (1) at separating points (areas A and B). |
Do not make the cuts too deep. |
a | Dimension (approx. 280 mm) |
b | Dimension (approx. 100 mm) |
D63.30-0322-06
3 | Expose spot welds on lower section of door frame paneling (1) (areas C and D). |
4 | Mill off spot welds on lower section of door frame paneling (1) (areas C and D). |
5 | Remove damaged lower section of door frame paneling (1). |
6 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
7 | Remove shavings and milling chips. |
8 | Zinc dust paint to insides of spot weld flanges. |
D63.30-0324-12
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