The following operation steps are shown on the right side of the vehicle for model 910.631 with code D03 (Roof and rear-end doors, high version) and must be similarly performed on the left side of the vehicle in the event of damage.
D63.30-0306-09
a | Dimension (approx. 8 mm) | b | Dimension (approx. 280 mm) |
1 | Scribe separating lines on door frame paneling bottom section (1) (areas A and B). |
Note dimension (a, b). |
2 | Cut door frame paneling lower section (1) at separating points (areas A and B). |
Do not make the cuts too deep. |
D63.30-0307-09
3 | Expose spot welds on door frame paneling lower section (1) (areas C, D, D1, E, F and F1). |
4 | Cut off spot welds on door frame paneling lower section (1) (areas C, D, D1, E, F and F1). |
Cut off spot welds through 2 panel thicknesses (areas D1 and F1). |
5 | Remove damaged lower section of door frame paneling (1). |
Removal is more difficult due to foam parts (2). |
D63.30-0308-09
6 | Remove damaged foam parts (2). |
Only where foam parts (2) are damaged. |
7 | Grind mating surfaces in cross-hatched area and around holes down to bare metal. |
Sand down spot weld flanges to bare metal on both sides. |
8 | Remove shavings and milling chips. |
9 | Zinc dust paint to insides of spot weld flanges. |
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