The following operation steps are shown on the left side of the vehicle for model 910.631 with code D03 (Roof and rear-end doors, high version) and must be similarly performed on the right side of the vehicle in the event of damage.
D63.30-0314-09
a | Dimension (approx. 280 mm) | b | Dimension (approx. 10 mm) |
1 | Scribe separation lines on door frame paneling lower section (1) (areas A, B and B1). |
Observe dimensions (A, B). |
Scribe separation line along edge (area B1). |
2 | Cut door frame paneling lower section (1) at separating points (areas A, B and B1). |
Do not make the cuts too deep. |
3 | Expose spot welds on door frame paneling lower section (1) (areas C and D). |
4 | Cut off spot welds on door frame paneling lower section (1) (areas C and D). |
5 | Remove damaged lower section of door frame paneling (1). |
6 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
7 | Remove shavings and milling chips. |
8 | Zinc dust paint to insides of spot weld flanges. |
D63.30-0315-11
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