Partially prepare A-pillar outer section for installation
Typ ar · temat 63.20 · wersja 0200 · 2016-06-03
Dotyczy: Model 447, 448
Niedostępne w języku „pl”; wyświetlono w języku Angielski.
Umiejscowienie
Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.20 Słupki — Seria 447 · Seria 448
EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.45 Słupek — Seria 447 · Seria 448
AR63.20-S-1108-02E
Partially prepare A-pillar outer section for installation
Model
447, 448
Modification notes
18.05.2016
Method extended
Operation steps 8 to 18, 20
S63.20-4708-09
a
Dimension approx. 5 mm
1
Scribe separating points and cut (areas A to E).
Transfer separating point from vehicle (areas A to C).
2
Drill holes for MAG welding in A-pillar outer section (1) (area F).
S63.20-4709-09
3
Drill holes for MAG welding in A-pillar outer section (1) (areas G and H).
4
Punch holes for MAG welding in A-pillar outer section (1) (areas I and J).
5
Grind mating surfaces on A-pillar outer section (1) down to bare metal in crosshatched areas around holes.
Sand down spot weld flanges to bare metal on both sides.
6
Remove shavings and drill chips.
7
Coat insides of spot weld flanges with zinc dust paint.
8
Model 447 with code JX0 (Short-distance operation) Grind mating surfaces on A-pillar outer section (1) and A-pillar reinforcement (2) down to bare metal in crosshatched areas.
9
Model 447 with code JX0 (Short-distance operation) Remove shavings and drill chips.
10
Model 447 with code JX0 (Short-distance operation) Coat insides of spot weld flanges with zinc dust paint.
S63.20-4912-06
11
Model 447 with code JX0 (Short-distance operation) Install A-pillar outer section reinforcement (2) in A-pillar outer section (1), fit and fix in place.
12
Model 447 with code JX0 (Short-distance operation) A-pillar outer section reinforcement (2) (area K).
13
Model 447 with code JX0 (Short-distance operation) Clean weld joints.
14
Model 447 with code JX0 (Short-distance operation) Remove shavings and drill chips.
S63.20-4899-06
15
Model 447 with code JX0 (Short-distance operation) Coat insides of spot weld flange (area K) with zinc dust paint.
16
Model 447 with code JX0 (Short-distance operation) Drill holes for MAG welding in A-pillar outer section (1) from inside (area L).
17
Model 447 with code JX0 (Short-distance operation) Grind A-pillar outer section (1) around holes (area L) on outside.
18
Model 447 with code JX0 (Short-distance operation) Remove shavings and drill chips.
19
Grind upper and lower door hinge strap down to bare metal in crosshatched areas.