ar6320s110202e

Prepare A-pillar outer section for installation

Typ ar · temat 63.20 · wersja 0200 · 2016-06-03

Dotyczy: Model 447, 448

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.20 Słupki — Seria 447 · Seria 448

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.45 Słupek — Seria 447 · Seria 448

AR63.20-S-1102-02E

Prepare A-pillar outer section for installation

Model

447, 448

Modification notes

18.05.2016

Method extended

Operation steps 12 to 22, 24

Prepare A-pillar outer section for installation

S63.20-4759-09

a

Dimension approx. 5 mm

1

Scribe separating points and cut (areas A bis D).

Transfer separating points from vehicle (areas C and D).

2

Drill holes for MAG welding on outer A-pillar (1) (area E).

Prepare A-pillar outer section for installation

S63.20-4760-09

3

Drill holes for MAG welding in A-pillar outer section (1) (areas G, H and J).

4

Punch holes for MAG welding in A-pillar outer section (1) (areas F and I).

5

Grind mating surfaces on A-pillar outer section (1) down to bare metal in crosshatched areas around holes.

Sand down spot weld flanges to bare metal on both sides.

6

Remove shavings and drill chips.

7

Coat insides of spot weld flanges with zinc dust paint.

Prepare A-pillar outer section for installation

S63.20-4761-09

8

Punch holes for MAG welding in A-pillar outer section (1) (areas K and L).

9

Grind mating surfaces on A-pillar outer section (1) down to bare metal in crosshatched areas around holes.

Sand down spot weld flanges to bare metal on both sides.

10

Remove shavings and drill chips.

11

Coat insides of spot weld flanges with zinc dust paint.

Prepare A-pillar outer section for installation

12

Model 447
with code JX0 (Short-distance operation)
Grind mating surfaces on A-pillar outer section (1) and A-pillar outer section reinforcement (2) down to bare metal in crosshatched areas.



13

Model 447
with code JX0 (Short-distance operation)
Remove shavings and drill chips.



14

Model 447
with code JX0 (Short-distance operation)
Coat insides of spot weld flanges with zinc dust paint.


S63.20-4895-06

Prepare A-pillar outer section for installation

15

Model 447
with code JX0 (Short-distance operation)
Install A-pillar outer section reinforcement(2) in A-pillar outer section (1), fit and fix in place.



16

Model 447
with code JX0 (Short-distance operation)
A-pillar outer section reinforcement (2) (area M).



17

Model 447
with code JX0 (Short-distance operation)
Clean weld joints.



18

Model 447
with code JX0 (Short-distance operation)
Remove shavings and drill chips.


S63.20-4893-06

19

Model 447
with code JX0 (Short-distance operation)
Coat insides of spot weld flanges with zinc dust paint (area M).

20

Model 447
with code JX0 (Short-distance operation)
Drill holes for MAG welding on A-pillar outer section (1) from inside (area N).

21

Model 447
with code JX0 (Short-distance operation)
Grind A-pillar outer section (1) around holes (area N) down to bare metal on outside.

22

Model 447
with code JX0 (Short-distance operation)
Remove shavings and drill chips.

Prepare A-pillar outer section for installation

23

Grind upper and lower door hinge strap down to bare metal in crosshatched areas.



24

Remove shavings.


N63.20-2145-03