Replace outer B-pillar with side longitudinal member

AR63.20-P-1370V

Replace outer B-pillar with side longitudinal member

12.5.11



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

 Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A



Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



General information on body repair

AH60.00-N-0001-01A



General information on MB materials

AH98.00-P-9409-03A

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

Welding protective blanket

gotis://K_60-65_23.0

3

Remove side rear inside panel

AR63.20-P-1400V

4

Separate outer B-pillar with side longitudinal member (1)

AR63.20-P-1370-01V

Round wire brush

gotis://K_58.3_06.0

Weld-spot milling machine

gotis://K_58.1_02.0

Body jig saw

gotis://K_58.1_01.0

Metal needle template

gotis://K_58.3_09.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare outer B-pillar with side longitudinal member (1)

Model 171

AR63.20-P-1370-04V

Model 172

AR63.20-P-1370-04W

Round wire brush

gotis://K_58.3_06.0

Body jig saw

gotis://K_58.1_01.0

Vice grip pliers (standard)

gotis://K_58.3_04.2

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install outer B-pillar with side longitudinal member (1)

Model 171

AR63.20-P-1370-05V

Model 172

AR63.20-P-1370-05W

 Welding device (model 171)

*171589002300

 Portal frame (model 171, 172)

*129589032300

Model 172

Portal bracket supplementary set (Celette)

gotis://K_60-65_02.0

Straightening tool set, passenger cars (Celette)

gotis://K_60-65_02.0

Straightening system, passenger cars (Car Bench)

gotis://K_60-65_03.0

Multifunction device (spot welding)

gotis://K_60-65_15.0

MIG-MAG inert gas welder

gotis://K_60-65_17.1

Metal needle template

gotis://K_58.3_09.0

Vice grip pliers (standard)

gotis://K_58.3_04.2

Round wire brush

gotis://K_58.3_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Clean weld joints and sheet metal flanges with rotary wire brush

Round wire brush

gotis://K_58.3_06.0

8

Install side rear inner panel

AR63.20-P-1400V

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42