Commercially available tools
Number | Designation | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.20-3779-09
1 Mark separation point (area N),
dimension g = approx. 30 mm
and cut with body saw (area N).
P63.20-3783-09
2 Mark separation point (area P),
dimension h = approx. 220 mm
and cut with body saw (area P).
Do not damage plate located underneath when sawing.
3 Expose weld spots and mill off using a spot weld cutter (area O).
4 Remove section.
Use separated section for window solution.
P63.20-3787-09
5 Mark separation point (area Q),
Dimension i = 110 mm
and cut with body saw (area Q).
6 Remove section.
Use separated section for window solution.
P63.20-3791-09
7 Mark separation point (area R),
Dimension j = 110 mm
and cut with body saw (area R).
P63.20-3797-09
8 Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
9 Coat insides of spot weld flanges with zinc dust paint.